Invalidity dossier

US 10345246

Dark field wafer nano-defect inspection system with a singular beam

Current assignee: Tokyo Electron Ltd

Added 9/24/2026, 4:33:56 PM

At a glanceNo PTAB challengesNo litigation on fileSemiconductor (T)

Active provider: DeepSeek · deepseek-flash

Patent summary

Title, assignee, inventors, filing/issue dates, abstract, and a plain-language overview of the claims.

✓ Generated

I'll verify the current status of this patent against live sources before summarizing.

Verification and scope of search

I checked live sources for litigation and appellate activity on US 10,345,246 before summarizing.

  • USPTO / Google Patents record: found and consistent with the full text supplied — https://patents.google.com/patent/[US10345246B2](/patent/US10345246B2)/en
  • CAFC 2026 dockets: I found no Court of Appeals for the Federal Circuit docket, appeal, or argued case involving this patent number in my searches. A targeted query for a 2026 Federal Circuit appeal returned no results.
  • IPR / PTO trial proceedings: no IPR, PGR, or reexamination record surfaced for this patent.
  • District court litigation: no infringement action naming US 10,345,246 surfaced.

Uncertainty note: absence of search hits is not proof of absence. My searches were general web searches, not a direct Docket Navigator / PACER / CAFC case-management-system query, so I cannot state with high confidence that no 2026 appellate or district-court activity exists. Treat "no litigation found" as a search-result finding, not a legal conclusion.

I interpreted the number literally as 10,345,246 (US 10,345,246 B2) and did not substitute or auto-correct any similar number.


Bibliographic data

Field Value
Patent number US 10,345,246 B2
Application number 15/611,290
Title Dark field wafer nano-defect inspection system with a singular beam
Inventors Xinkang Tian; Ching-Ling Meng; Yan Sun
Assignee (original and current) Tokyo Electron Limited (JP)
Pre-grant publication US 2017/0350826 A1, published 2017-12-07
Filing date 2017-06-01
Priority / earliest claimed date 2016-06-02 (US provisional 62/344,575, filed 2016-06-02)
Issue (grant) date 2019-07-09
Claims 20 total (14 method claims; 6 system/apparatus claims)
Anticipated expiration (per source) 2037-06-01
Legal status Active; 4th-year maintenance fee paid 2022-12-28; certificate of correction recorded 2020-04-21

Classification: G01N 21/88 (first), G01N 21/49, G01N 21/95, G01N 21/47; CPC G01N 21/9501, G01N 21/8806, G01N 2021/4735, G01N 2021/8822, G01N 2201/06113. Notably, the CPC slot G01N2021/8822 — "Dark field detection" and G01N2201/06113 — "Coherent sources; lasers" align directly with the claimed subject matter.

International family (7 jurisdictions): JP 7134096 B2, KR 102357638 B1, CN 109196336 B, SG 11201810682P A, TW I738788 B, WO 2017/210281 A1 (PCT/US2017/035187). The WO record shows the PCT as Ceased/not_active, while the US, JP, KR, CN, and TW members are recorded as active.


Abstract (as granted)

Provided is a method, system, and apparatus for inspecting a substrate. The method comprises illuminating the substrate with a singular laser beam, the singular laser beam forming an illuminated spot on the substrate and a bright fringe at a surface of the substrate, the bright fringe extending over at least a portion of the illuminated spot, and detecting, by an optical detection system, scattered light from nano-defects present on the substrate within the illuminated spot.


Plain-language overview of the independent claims

Claim 1 — Method

Shine a laser beam that has a spatial phase singularity onto the wafer. The beam produces (a) an illuminated spot and (b) a standing wave above the wafer that contains at least one bright fringe and at least one dark fringe, with the bright fringe overlapping at least part of the spot. Then detect, using a dark-field detection system, light scattered by nano-defects located inside the illuminated spot.

Plainly: the invention's core trick is that when a collimated beam reflects off a wafer at oblique incidence, the incident and reflected wavefronts interfere into a standing wave. With ordinary (Gaussian) light the physics locks a dark node at the wafer surface, so a 5–20 nm particle sitting right on the surface is barely illuminated and scatters almost nothing. By imposing a spatial phase singularity on the beam — the description's worked example is a π phase jump across the beam centerline — the standing-wave pattern flips, so a bright fringe sits at the surface. Surface nano-defects then see substantially more light and scatter more light, improving signal-to-noise.

Claim 15 — System

A system comprising: a substrate stage that receives the wafer; a laser light source; illumination optics that direct the source light onto the substrate and are configured to form a laser beam having a spatial phase singularity so as to form an illuminated spot and a standing wave with bright/dark fringes on the substrate; and a dark-field optical detection system that detects illuminated nano-defects by detecting their scattered light.

Plainly: the hardware/equipment counterpart to claim 1 — stage + laser + beam-shaping optics producing the singularity beam + dark-field collector.

Claim 20 — Apparatus

An illumination system that forms a laser beam having a spatial phase singularity from a laser light source and directs it to the substrate (the beam forming an illuminated spot and a standing wave with at least one bright fringe and at least one dark fringe on the substrate), plus a dark-field optical detection system that detects illuminated nano-defects by detecting scattered light from them.

Plainly: drafted as an apparatus-only framing (illumination subsystem + dark-field detection subsystem), which overlaps substantially in substance with claim 15 but omits the recitation of the substrate stage as an element of the claimed apparatus.


Support in the specification for the independent claims

  • Standing-wave physics: fringe spacing h = λ/2 cos(θ); Gaussian-illumination surface amplitude I(x,θ) = I_t sin((2π/λ)x)cosθ with I_t = 4I_i (eq. 3); singular-beam surface amplitude I(x,θ) = I_t cos((2π/λ)x)cosθ (eq. 4).
  • The numerical payoff: intensity ratio I_singular/I_Gaussian = cot((2π/λ)x), so the singular beam wins for x < λ/8 and loses for x > λ/8. Worked example: a 17 nm particle illuminated by a 355 nm collimated beam receives ~3× the intensity from the singular beam versus a Gaussian beam.
  • Detection target: the specification states the system "can detect nodes ranging from 20 nm to 5 nm."
  • Beam generation: a flat-top beam shaping stage followed by a phase mask with a π phase jump at the centerline; alternately, a phase plate of step height d = λ/(2(n−1)) inserted into a Gaussian beam; multiple phase jumps (FIG. 9) are disclosed as a further-sensitivity variant via time-integrated scattered signal at the detector.

Claim-drafting observations (flagged, not legal conclusions)

  1. Terminology shift between specification and claims. The specification defines the operative beam as a "singular beam," described as "a combination of Gauss-Laguerre beams or modified forms of Gauss-Laguerre beams," and consistently describes it operationally as at least two beam portions separated by a phase difference (π radians). The granted independent claims instead recite "a laser beam having a spatial phase singularity." A π-step across a centerline is a phase dislocation; a canonical Gauss-Laguerre/vortex singularity is an azimuthal phase ramp with a dark core. Whether the claim term reads on the disclosed π-step embodiment is a potential claim-construction question, not something I can resolve here.

  2. Antecedent basis. Claim 6 recites "an angle of incidence of the singular laser beam" although claim 1 introduced the beam as "a laser beam having a spatial phase singularity." This is an apparent antecedent-basis inconsistency on the face of the granted text. A certificate of correction was recorded 2020-04-21, but I could not retrieve its contents, so I cannot say whether this was corrected. Do not assume the text I have reflects post-correction claim wording.

  3. Claim 15 typographical issues. Claim 15 opens "A system for inspection a substrate" (rather than "inspecting"), and recites "directing light from the laser light source on the substrate." Claim 17 omits a comma after "a bandpass filter." These read as clerical rather than substantive, but again — an unretrieved certificate of correction means I cannot confirm the current official text.

  4. Claim 1 is a method with a "dark field" detection limitation, and dependent claim 8 narrows detection to "a direction substantially perpendicular to the substrate" — i.e., a normal-incidence collection path. Dependence structure: claims 2–14 depend on 1; claims 16–19 depend variously on 15 and 17.


Prior art of record (selected, as cited)

US patents/publications: US 6,288,780 B1 and US 7,554,655 B2 (KLA-Tencor, high-throughput brightfield/darkfield wafer inspection); US 9,194,811 B1 (KLA-Tencor, improving defect detection sensitivity); US 7,705,331 B1 (KLA-Tencor, illumination for specimen processing); US 8,912,495 B2 (KLA-Tencor, multi-spectral defect inspection for 3D wafers); US 2015/0226676 A1 (KLA-Tencor, combined brightfield/darkfield/photothermal inspection); US 9,753,379 B2 (ASML, inspection apparatus and methods); US 4,893,932 A (Particle Measuring Systems, surface analysis); US 5,781,294 A (Hitachi, photoacoustic surface/subsurface detection); US 2007/0070336 A1 (Maeda, defect inspection of patterns).

Non-patent literature:

  • A. S. van de Nes et al., "Rigorous Analysis of Spheres in Gauss-Laguerre Beams," Optics Express, Oct. 1, 2007, vol. 15, no. 20 (15 pages) — the Gauss-Laguerre scattering reference most directly on point for the "singular beam" concept.
  • Evyatar Hemo et al., "Scattering of Singular Beams by Subwavelength Objects," Applied Optics, Jan. 1, 2011, vol. 50, no. 1, pp. 33–42.
  • International Search Report and Written Opinion dated Aug. 11, 2017 in PCT/US2017/035187.

Forward citations trend (13 examiner/third-party + related): concentrated in metasurface/metalens optics (Metalenz, Harvard, Columbia) and particle-measurement instrumentation (Particle Measuring Systems), rather than in wafer-inspection art — suggesting limited subsequent citation by direct semiconductor-inspection competitors on the face of the record.


Bottom line

US 10,345,246 is a Tokyo Electron–owned, still-active patent (filed 2017-06-01, issued 2019-07-09, priority 2016-06-02) covering the use of a laser beam bearing a spatial phase singularity to place a bright standing-wave fringe at a wafer surface so that sub-20 nm dark-field nano-defects scatter measurably more light. Its three independent claims are a method (claim 1), a system (claim 15), and an apparatus (claim 20). I found no recorded CAFC, district court, or PTAB activity, but my search was not a direct docket-database query, and I could not retrieve the 2020 certificate of correction — both caveats should be resolved against authoritative records before relying on the claim text or the litigation-free status.

Generated 9/29/2026, 6:44:17 PM

Cases on file (0)

Specific litigation cases in our database that name US patent 10345246. The free-form analysis below may also discuss cases beyond this list.

No cases on file mention this patent. Upload a CSV or add a case manually in Admin → Manage litigation cases.

Litigation summary

Past and pending lawsuits — plaintiffs, defendants, jurisdictions, outcomes, and notable rulings.

✓ Generated

I'll search for litigation involving US patent 10345246 across patent litigation databases and court records.

Let me search more targeted litigation databases for this specific patent.

Let me try litigation-specific databases and additional targeted searches.

Findings: Litigation Involving U.S. Patent No. 10,345,246

No litigation involving U.S. Patent No. 10,345,246 was found.

I searched Google Patents, PubChem patent records, USPTO.report, Justia Patents, Unified Patents-related results, and general litigation/docket coverage for the patent number, its title, and its assignee (Tokyo Electron Limited). None of the searched sources identified any federal district court case, ITC investigation, PTAB proceeding, or Federal Circuit appeal in which U.S. Patent No. 10,345,246 was asserted, challenged, or otherwise at issue.

Important caveat on search limitations

My tool access returned mostly patent-document aggregators and prosecution materials rather than a comprehensive litigation docket. I was not able to complete a direct query of PACER, the Unified Patents litigation caselist (https://portal.unifiedpatents.com/litigation/caselist), or Docket Navigator/Lex Machina before exhausting my search steps. A negative result here is therefore not a guarantee that no litigation exists — it means no litigation surfaced in the sources I could reach. To be fully certain, a direct PACER/Unified Patents/Docket Navigator query on patent number 10,345,246 would be needed.

What the searches did surface (contextual only — NOT litigation of this patent)

  • Patent bibliographic data: US 10,345,246 B2, "Dark field wafer nano-defect inspection system with a singular beam"; inventors Xinkang Tian, Ching-Ling Meng, Yan Sun; assignee Tokyo Electron Limited; priority date 2016-06-02; filed 2017-06-01; granted 2019-07-09; application no. 15/611,290.
  • Prosecution/post-grant events (from the patent's legal-events record): a Certificate of Correction (2020-04-21) and a 4th-year maintenance fee payment (2022-12-28, large entity). These are prosecution/maintenance events, not litigation.
  • Unrelated litigation that appeared in results but does not involve this patent: Tegal Corp. v. Tokyo Electron America, Inc. (E.D. Va., No. 3:98CV318, re: the '223 patent — a 1990s etching-technology case, captioned in 257 F.3d) and various Applied Materials/Semitool/Bosch cases. None concern US 10,345,246.
  • The patent's "Cited By" and foreign-family listings (e.g., JP7134096B2, KR102357638B1, CN109196336B, TWI738788B, WO2017210281A1) are patent-family/citation records, not litigation.

Bottom line

Based on the sources reachable in this search: no known litigation is associated with U.S. Patent No. 10,345,246. If you require a definitive litigation clearance, I recommend a direct PACER docket search and a Unified Patents / Docket Navigator query on the exact number 10,345,246 (not 10,345,246-family members or similar numbers).

Generated 9/29/2026, 6:44:16 PM

Proceedings on file (0)

All PTAB activity →

AIA trial proceedings (IPR / PGR / CBM) filed at the USPTO Patent Trial and Appeal Board against this patent. Sourced from the USPTO Open Data Portal and refreshed every six hours; each proceeding number deep-links to the PTAB E2E docket.

No PTAB proceedings on file. This patent has not been challenged via IPR, PGR, or CBM. The absence is itself a signal — well-asserted patents eventually attract IPRs. The LLM analysis below may surface filings the ODP feed hasn’t indexed yet.

PTAB challenges

AIA trial proceedings at the USPTO Patent Trial and Appeal Board — IPR, PGR, and CBM. Petitioners, judge panels, claim-level invalidation outcomes from Final Written Decisions, and Federal Circuit appeals. The single most important defensive datapoint after litigation history.

✓ Generated

I'll verify the structured block's "no proceedings" default against live sources before writing.

Let me run a couple more targeted checks on PTAB docket aggregators before concluding.

PTAB Proceedings Report — U.S. Patent No. 10,345,246

Proceedings overview

There are zero (0) AIA trial proceedings on file against U.S. Patent No. 10,345,246. The structured USPTO Open Data Portal "PTAB proceedings on file" block returns no IPR, PGR, or CBM for this patent, and my independent searches (Google Patents litigation/PTAB tabs, general PTAB docket searches, and petitioner-side queries naming Tokyo Electron) surfaced no proceeding number, no petition, and no institution decision. I found no proceeding to report, and I am not going to manufacture one.

Bottom-line defensive posture: untested, not hardened. This is important framing, because the two available narratives in the prompt both misfire here. The patent has not "survived two IPRs" — it has never been to the Board at all. And no claims have been canceled, so there is no dead-claim shortcut for a defendant. All 20 claims stand exactly as granted (subject to a 2020-04-21 certificate of correction whose substance I could not verify from the sources available to me). A defendant facing assertion today is looking at a clean-slate validity fight, not an estoppel-bound mop-up.

One further correction to the prompt's framing: the "troll has no case" scenario presupposes a non-practicing entity. The assignee here is Tokyo Electron Limited, a large operating semiconductor-equipment manufacturer. The absence of IPRs against a TEL patent is a plausible signal of a well-defended, unasserted portfolio rather than of a patent nobody cared about — but it is an inference, not evidence, and I flag it as such.


Per-proceeding detail

None. No AIA trial proceeding has been instituted, filed, or terminated against this patent on the record available to me.

For completeness, the closest things in the public record that might be mistaken for PTAB activity — and which are not PTAB activity — are:

  • Foreign family members (prosecution, not trials): JP7134096B2, KR102357638B1, CN109196336B, SG11201810682PA, TWI738788B, WO2017210281A1.
  • Forward citations by later third parties (Google Patents "Cited By" / "Families Citing this family"): Metalenz, Particle Measuring Systems, Harvard, Intel, 深圳中科飞测, (주)넥스틴, and others cite this patent as prior art or in later filings. Citation ≠ challenge. Two of these — KR102946366B1 ("Dark-field inspection device with real time variable function," NexTIN) and CN113125456B (中科飞测) — are in the same dark-field inspection space and are worth monitoring as competitor art, not as proceedings.

Strategic summary

Claim status: every claim is UNTESTED. Claims 1–20 of 10,345,246 have never been construed by the PTAB, never been the subject of an institution decision, and never been canceled. Independent claims are 1 (method), 15 (system), and 20 (apparatus); each carries dependents addressing the same concepts — a spatial phase singularity / at-least-two-beams-separated-by-a-phase-difference (§ claims 2–4), π-radian phase difference (claim 3), phase mask or phase retarder (claim 4), s- or p-polarization (claim 5), AOI 1°–90° (claim 6), EUV/DUV/UV/visible wavelength (claim 7), perpendicular detection (claim 8), and the objective-aperture-relay-bandpass-detector-array stack with PMT/TDI-CCD, chromatic-aberration correction, autofocus, and image computer (claims 9–13). Note the prosecution-era language "singular laser beam" in the specification versus the granted claim language "laser beam having a spatial phase singularity" — that gap between spec and claim is the kind of thing that drives claim-construction fights, but no tribunal has yet picked a side.

Estoppel landscape: there is none to worry about — yet. Because no IPR or PGR has been filed, 35 U.S.C. § 315(e)(2) estoppel has not attached against anyone, and there are no privies of prior petitioners to worry about. This cuts both ways for a defendant:

  • In your favor: you are not boxed in by someone else's clumsy petition. You can run your best § 102/§ 103 grounds de novo, in the forum of your choosing, with your own expert and your own claim constructions.
  • Against you: you get one bite, and § 315(e)(2) will attach to your petition the moment an FWD issues. If you file an IPR on weak art and lose, you have burned your best grounds and handed the patent owner a validated patent to wave at the jury.

Statutory clock facts that matter. The patent issued 2019-07-09. The PGR window closed 2020-04-09 (§ 321(c), nine months post-grant). Only IPR remains available as an AIA vehicle. Critically, § 311(b) limits IPR to "prior art consisting of patents or printed publications." For an optical inspection system of this type, the most damaging art is often a prior public use, sale, or on-sale bar (§ 102(a)(1)) — a shipped inspection tool, a conference demo, a product brochure that is a printed publication only if you can prove public accessibility. Public-use and on-sale art cannot be raised in an IPR at all. If your best invalidity theory is a prior machine rather than a prior document, an IPR is the wrong vehicle and you should be thinking about § 282 district-court invalidity, an early SJ posture, or a strong § 112 indefiniteness/enablement attack on the "spatial phase singularity" and "bright fringe … extending over at least a portion of the illuminated spot" limitations.

Pattern signals. No repeat-petitioner pattern exists because there are no petitioners. No defensive aggregator (Unified Patents, RPX, Open Invention Network) appears anywhere in the record for this patent. The patent owner has not pursued PTAB appeals, for the obvious reason that it has never been in a PTAB trial. The portfolio has a strikingly international footprint for a US-issued patent — active counterparts in JP, KR, CN, SG, TW, and a PCT — which is consistent with a deliberate, well-funded filing strategy around a commercially valuable inspection technology rather than a patent monetization play.


Recommended next steps

  1. Do not build a defense on a PTAB record that does not exist. Any argument of the form "the PTAB already invalidated these claims" is unsupported and should not appear in a client memo or a stay motion. If you have seen such a claim in an internal document, it is an error.

  2. Establish the § 315(b) clock immediately. IPR is barred if the petition is filed more than one year after the petitioner is served with a complaint alleging infringement of this patent. Confirm service dates for your client and for any privies (parent/subsidiary, real party in interest). If no complaint has been served, there is no bar and no deadline — which is the best possible position from which to prepare a petition carefully rather than hastily.

  3. Sanity-check the patent's family before investing. Verify against USPTO Patent Center whether 10,345,246 has continuations, divisionals, or provisionals in the same family beyond provisional 62/344,575. A narrow IPR win on this patent is worth little if a continuation with overlapping claims exists, or conversely, if you can invalidate claim 1 with art that also kills the family, the investment multiplies. Note the 2020-04-21 certificate of correction — obtain the corrected text before charting claims, since a correction can move claim scope.

  4. Decide forum by art type, not by reflex. If your art is patents and printed publications, an IPR is efficient and the PTAB's Phillips-style construction (§ 42.100(b)) now tracks district court. If your art is a prior tool, a public demo, or a sale, skip the PTAB entirely and run § 102(a)(1) in the district court, backed by corroborating documentary evidence.

  5. Monitor for the first filing. Because this patent is untested, the first IPR — whoever files it — will function as free claim-construction and validity discovery for every later defendant. Set a docket alert.

Sources and verification links

Verification caveat, stated plainly: I searched and found nothing. I did not have direct access to the USPTO ODP API, to PTAB E2E behind authentication, or to a full district-court docket sweep for this patent. It is possible a very recently filed petition is not yet indexed in the sources I can reach. Before relying on "no PTAB activity" for a stay motion or an IPR strategy memo, confirm directly against PTAB E2E and the Patent Center litigation tab on the day you file.

Generated 9/29/2026, 6:44:26 PM

Ownership chain (1)

Asserters network →

Structured records extracted from the assignment-history narrative below. Each entity links to its full ownership-network profile.

  1. 2019-02-12 · recorded 2019-02-25 · reel 048430/0552 · Assignment

    Xinkang Tian; Ching-Ling Meng; Yan SunTOKYO ELECTRON LIMITED

    confirmatory title perfection

Assignment history

Inventors, original assignee, and the chain of ownership recorded with the USPTO — including the correspondent attorney who recorded each assignment, since shell-LLC chains often share one repeat-player attorney even when the entity names look unrelated. Surfaces NPE / patent-troll patterns: shell-entity transfers, known asserters in the chain, repeat correspondent fingerprints, pre-litigation assignments, and bankruptcy fire-sales.

✓ Generated

I'll verify the assignment record against the sources before writing it up.

Inventors

Inventor Residence of record Employer at time of filing (as determinable)
Xinkang Tian San Jose / Fremont, CA (US) Tokyo Electron — US R&D operation (TEL America, Silicon Valley); named on ~19 TEL applications spanning 2006–2025
Ching-Ling Meng Sunnyvale, CA (US) Tokyo Electron — same Silicon Valley process-monitoring / inspection group; ~31 TEL patents
Yan Sun US (per PubChem US-10345246-B2) Tokyo Electron (inferred; no independent record found)

Pattern note — no distressed-inventor signal. The assignment-inventory data shows the opposite of the fire-sale tell: Tian and Meng continue filing TEL applications well past this patent, e.g. US 10,978,278 (2021-04-13), US 11,961,721 (2024-04-16), US 12,261,030 (2025-03-25), all assigned to Tokyo Electron Limited. Continuity of the same inventor team on the same corporate docket ~8 years after this filing is evidence of a live, funded internal program, not an abandoned portfolio. I found no evidence of any inventor departing TEL, and I state plainly that I did not verify employment agreements or departure dates from any primary HR source — no such record is public.

One bibliographic discrepancy worth flagging rather than smoothing over: the PCT publication WO2017210281A1 (US/2017/035187) is indexed by at least one aggregator (patentguru) as naming only Meng and Tian, while the granted US patent names three inventors including Sun. That is an indexing artifact I could not resolve; the authoritative US claim of inventorship is the three-inventor set.

Original assignee

Tokyo Electron Limited (Tokyo, JP) — the entity on the face of US 10,345,246 and the applicant of record on the parent PCT.

  • Primary line of business: semiconductor and flat-panel-display production equipment (coaters/developers, etch, deposition, cleaning, wafer probers, and process-monitoring/inspection sensors). The patent's own disclosure (dark-field wafer nano-defect inspection, 5–20 nm node sensitivity, PMT/TDI-CCD detection) reads directly on TEL's in-chamber and stand-alone metrology product lines, and flows from the same Silicon Valley team that produced TEL's "normal-incidence in-situ process monitor sensor" family.
  • Product embodying the claims: TEL is unambiguously an operating company that ships semiconductor process and metrology equipment. I did not find a published product datasheet that expressly claims the singular-beam standing-wave illumination of claim 1; that specific mapping is unverified. Say it plainly: this is an operating-company R&D portfolio patent, with product embodiment highly plausible but not documented here.
  • Current status: operating, publicly listed on the Tokyo Stock Exchange (TSE: 8035). No Chapter 7/11, no receivership, no dissolution. No change of name or merger affecting the assignee appears in the chain. (The abandoned 2013–2014 Tokyo Electron–Applied Materials combination never closed and produced no assignment of this portfolio.)

Assignment timeline

The USPTO assignment record for this patent contains exactly one recorded assignment — the original inventor-to-company transfer. There are no post-issuance transfers of any kind. I verified this against the Google Patents legal-events record for US10345246B2; I did not successfully retrieve a live Assignment Center result page (see caveat below), so treat the single-link finding as high-confidence but not Assignment-Center-confirmed.

  • 2019-02-12 (executed) / recorded 2019-02-25 — Reel 048430/0552
    • Conveyance: Assignment (Assignment of Assignors' Interest)
    • Assignor: Xinkang Tian; Ching-Ling Meng; Yan Sun — each signing individually as inventor
    • Assignee: Tokyo Electron Limited, Japan
    • Correspondent: Not available in the sources I could access. The Google Patents legal-events entry for reel 048430/0552 publishes the owner name and reel/frame but not the recording correspondent. I did not fabricate one, and I did not obtain the Assignment Center abstract, which is where the filing attorney/agent of record would appear. Treat the correspondent field for this patent as unretrieved, not as "none."
    • Context: Confirmatory / chain-of-title perfection, not a commercial transfer. The execution date (2019-02-12) lands ~2.5 years after the 2017-06-01 filing and days after the notice of allowance was mailed (2019-02-21 STPP event), i.e. a signature-ready formality executed to clean up title before the 2019-07-09 grant — the normal pattern for a foreign corporate applicant whose US-filed application was prosecuted company-first.

Adjacent legal events that are NOT assignments (do not misread these as ownership changes):

  • 2019-02-21 — Notice of allowance mailed (STPP).
  • 2019-07-09 — Patent granted (STCF).
  • 2020-04-21 — Certificate of correction (CC). A correction is not a conveyance.
  • 2022-12-28 — Maintenance fee, 4th year, large entity. Payment by TEL confirms the assignee was still the fee-paying owner as of 2022-12-28.

Family-level note: the same invention is recorded in JP7134096B2, KR102357638B1, CN109196336B, TWI738788B and SG11201810682PA, all still shown under Tokyo Electron. Those jurisdictions each carry their own recordal; I did not fetch them, and a non-US transfer there would not change the US chain.

Correspondent-recurrence analysis is not performable here. Signal 3 requires at least two recorded links to detect recurrence. This chain has one. A single appearance by any firm is expressly not a finding under the brief, so no correspondent call can be made in either direction.

Timeline diagram

timeline
    title Ownership of US 10345246
    2016 : Provisional filed by Tokyo Electron
    2017 : Non-provisional filed Jun 1
         : PCT published Dec 7
    2019 : Inventors assign to Tokyo Electron
         : Patent issued Jul 9
    2020 : Certificate of correction
    2022 : 4th year maintenance fee paid

NPE / troll-pattern signals

  1. Shell-entity transfer — not present. The sole recorded conveyance (reel 048430/0552, recorded 2019-02-25) moves title into the operating parent, Tokyo Electron Limited, and never out of it. No IP-holding LLC, no "Holdings/Ventures/Licensing" suffix, no registered-agent service address anywhere in the chain. There is no downstream assignee to test.

  2. Known asserter in the chain — not present. Assignee is Tokyo Electron Limited; no Acacia, Marathon, Intellectual Ventures, IPNav, Wi-LAN, Conversant/Mosaid, Vringo, Pendrell, Innovatio, MPHJ, Lumen View, Round Rock, Document Generation Corp, or Spangenberg-linked entity appears at any point on reel 048430/0552 or in the legal-events record.

  3. Repeat correspondent across the chain — not present / not determinable. With one recorded link, recurrence is mathematically impossible, and the correspondent of record was not retrievable from the sources available to me for reel 048430/0552. Recorded as unclear due to missing data, explicitly not as a clean negative.

  4. Cascading transfers — not present. Zero assignments after the 2019-02-25 recordal. No chained LLC hops, no shared correspondent addresses, no common-principal pattern — the sequence stops at one.

  5. Pre-litigation transfer — not present. The 2019-02-12 execution predates grant (2019-07-09) and is a title-perfection step; it is not within 6 months before any infringement suit, because I found no infringement suit naming this patent and no TEL assertion campaign against competitors on this family.

  6. Bankruptcy fire-sale — not present. TEL is a solvent, TSE-listed operating company; no Chapter 7/11 proceeding is associated with this assignee or this patent, and the 2022-12-28 maintenance-fee payment (large entity) is inconsistent with abandonment economics.

  7. Privateering — not present. No operating company → NPE transfer exists here; TEL retained title and pays its own maintenance fees. There is no evidence of a proxy asserter acting on TEL's behalf.

  8. Defensive aggregator — not present. The chain does not terminate at RPX, AST, LOT Network, Unified Patents, or OIN. So there is no "neutralization" inverse signal either — this patent is simply still held by its corporate owner.

Net: all eight signals resolve to negative or (one) undeterminable-for-lack-of-data. Not a single affirmative NPE indicator.

Verdict

Insufficient data — applying the rubric literally: this patent has only the original assignment (reel 048430/0552, executed 2019-02-12, recorded 2019-02-25, inventors → Tokyo Electron Limited), so the record is exactly the case the rubric assigns to this category.

Substantively, every datapoint points the same way: an operating-company-held, never-transferred portfolio patent. The chain terminates at Tokyo Electron Limited — a TSE-listed equipment maker that paid the 4th-year maintenance fee on 2022-12-28 — and the same three inventors were still filing TEL applications as late as 2025. There is no NPE, no troll, no assertion and no shell entity anywhere in this record; the only "unusual" feature is the late execution date of the confirmatory assignment four days after the notice of allowance, which is administrative, not commercial.

Verify the single record and check for any 2019–2026 entries I could not retrieve by searching this patent number at https://assignmentcenter.uspto.gov/ (and the legacy index at https://assignment.uspto.gov/patent/index.html). If that search surfaces a second reel/frame, the correspondent-recurrence and cascading-transfer signals (3 and 4) would need to be re-run — they are the two that a single additional link could flip.

Generated 9/29/2026, 6:44:44 PM

Prior art

Earlier patents, publications, and products that may anticipate or render the claims unpatentable.

✓ Generated

I'll research this patent and its cited prior art. Let me start with searches on the patent and key references.

Let me research the most relevant patent references in the citation list.

Prior-Art Analysis — US 10,345,246 B2

Patent: US 10,345,246 B2 — "Dark field wafer nano-defect inspection system with a singular beam"
Assignee: Tokyo Electron Ltd.
Inventors: Xinkang Tian, Ching-Ling Meng, Yan Sun
Priority date: 2016-06-02 (US provisional 62/344,575) · Filed: 2017-06-01 · Granted: 2019-07-09

Method/scope note: I retrieved the patent's own citation records (the authoritative "Citations," "Family Cites Families," and "Non-Patent Citations" lists) and verified several references (US 4,893,932; US 6,288,780; and the two NPL articles) via live search. The remaining entries below draw on the citation metadata in the patent text plus my knowledge of the references. Where I am not fully confident of a reference's technical content, I flag it explicitly rather than assert it.


1. The claims that prior art must meet

Everything hinges on claim 1, which requires all of:

  1. illuminating the substrate with a laser beam having a spatial phase singularity;
  2. forming an illuminated spot and a standing wave having at least one bright fringe and at least one dark fringe on the substrate;
  3. the bright fringe extending over at least a portion of the illuminated spot; and
  4. detecting, by a dark-field optical detection system, scattered light from nano-defects.

The distinguishing element over the entire cited corpus is the combination of a spatial-phase-singular (Gauss–Laguerre-like) illumination beam with the resulting standing wave whose bright fringe is locked to the substrate surface. Dependent claims 2–14 and independent claims 15 and 20 carry the same core; claims 9–13/17–19 are the generic dark-field hardware recitations; claims 6, 7, 16 are the numeric/optional features.

Bottom line up front: On the record provided, no single cited reference discloses the full claim-1 combination, so true §102 anticipation is not established for claim 1 (or claims 15/20). The strongest §102 exposure is against the broad apparatus sub-claims (9–13, 17–19) and the generic method steps, where several dark-field inspection references individually disclose the recited hardware. The bulk of the corpus reads on §103 (obviousness), not §102.


2. TIER 1 — Most relevant prior art (the singular-beam / standing-wave core)

These are the only references that touch the actual point of novelty.

Ref. Citation Priority / Pub. Description Potential §102 target
Hemo, Spektor & Shamir, "Scattering of singular beams by subwavelength objects," Applied Optics 50(1) 33–42 (Jan. 1, 2011) NPL pub. 2011-01-01 Explicitly studies singular beams (phase/polarization singularities) interacting with subwavelength objects to extract object information from scattered-light patterns; framed for nanoscale metrology incl. microelectronics. §102 against claim 1's "laser beam having a spatial phase singularity" + scattered-light detection of subwavelength objects. Does not disclose dark-field wafer system or the standing-wave/bright-fringe at the surface. Strongest single §102 reference for the singularity element.
van de Nes, Pereira & Török, "Rigorous analysis of spheres in Gauss-Laguerre beams," Optics Express 15(20) 13360–13374 (Oct. 1, 2007) NPL pub. 2007-10-01 Rigorous Mie formulation of Gauss–Laguerre beams and scattering from a spherical particle in a high-NA focal region. §102/§103 against claim 1's singularity element, and directly undercuts the specification's statement that the "singular beam refers to a combination of Gauss–Laguerre beams." No inspection system, no standing wave.
US 4,893,932 A / B1 — Knollenberg, Particle Measuring Systems, Inc. — "Surface analysis system and method" 1986-05-02 / 1990-01-16 Polarized laser beams directed at a surface with scattered light collected/detected; expressly analyzes standing waves and fringe zones phase-locked to the surface, including the dark zone/first-fringe behavior at reflection and how AOI and polarization reshape fringe contrast. Most relevant §102 reference for the standing-wave and surface-fringe elements of claim 1 and for claim 5 (s/p polarization) and claim 6 (AOI). Anticipates the "standing wave … bright/dark fringe on the substrate" concept. But it uses conventional collimated/Gaussian illumination — no spatial phase singularity — so it cannot anticipate claim 1 as a whole.
CN 104121996 A — Henan University of Science & Technology — "Measuring device for measuring vortex light beam high-order topological charge" 2014-07-21 / 2014-10-29 Device for measuring the topological charge of a vortex (singular) light beam. §102/§103 relevant to the singular/vortex beam generation element (cf. spec ¶ on phase masks). Does not concern wafer inspection or standing waves.
US 2017/0108444 A1 — Hitachi High-Technologies — "Defect observation method and device and defect detection device" 2014-06-26 / 2017-04-20 Defect observation/detection method and device. §102/§103 against generic illumination + defect-detection method steps. Not a singular beam; relevance to claim 1 limited.

3. TIER 2 — Dark-field / bright-field wafer-inspection architecture (targets claims 8–13, 15–19)

These do not disclose a singular beam, but they disclose the dark-field illumination/collection architecture, TDI/PMT detection, relay optics, apertures, autofocus, and image computer that the dependent and system/apparatus claims recite generically. Individually they are the best §102 candidates only for the structural sub-claims.

Ref. Citation Priority / Pub. Description Potential §102 target
US 6,288,780 B1 Fairley et al., KLA-Tencor — "High throughput brightfield/darkfield wafer inspection system using advanced optical techniques" 1995-06-06 / 2001-09-11 Dual bright-field/dark-field wafer inspection; TDI sensors, defect detector, post-processor, adjustable-height dark-field laser illumination. §102/§103 against claims 9–10, 15, 17–18 (dark-field detection system, TDI CCD, detector array). Not a singular beam.
US 7,554,655 B2 KLA-Tencor — "High throughput brightfield/darkfield water inspection system using advanced optical techniques" 1995-06-06 / 2009-06-30 Continuation/variant of the 6,288,780 family (same architecture). Same mapping as 6,288,780 for claims 9–10, 15, 17–18.
US 8,912,495 B2 KLA-Tencor — "Multi-spectral defect inspection for 3D wafers" 2012-11-21 / 2014-12-16 Multi-wavelength (incl. UV/DUV) wafer defect inspection. §102/§103 against claim 7 (multispectral EUV/DUV/UV/visible illumination) and dark-field detection claims.
US 9,194,811 B1 KLA-Tencor — "Apparatus and methods for improving defect detection sensitivity" 2013-04-01 / 2015-11-24 Apparatus/methods to improve defect detection sensitivity in wafer inspection. §102/§103 against the "detecting scattered light from nano-defects" concept and detection-system claims.
US 2015/0226676 A1 KLA-Tencor — "Apparatus and methods for combined brightfield, darkfield, and photothermal inspection" 2014-02-12 / 2015-08-13 Combined BF/DF/photothermal inspection apparatus. §102/§103 against claims 9, 15, 17 (dark-field detection system) and detection-direction claim 8.
US 9,753,379 B2 ASML Netherlands B.V. — "Inspection apparatus and methods, methods of manufacturing devices" 2014-07-09 / 2017-09-05 Optical inspection apparatus (scatterometry/dark-field-type metrology). §102/§103 against generic substrate-illumination + scattered-light-detection claims. No singular beam.
US 2017/00320904 A1 / US 2003/0020904 A1 Sachio Uto et al. — "Apparatus and method for inspecting pattern" 2001-07-27 / 2003-01-30 Pattern (wafer) inspection apparatus and method. §102/§103 against claims 13, 15 (image computer, inspection system).
US 2005/0052642 A1 Yukihiro Shibata — "Method and its apparatus for inspecting defects" 2003-09-05 / 2005-03-10 Defect inspection method/apparatus with illumination and detection. §102/§103 against generic method/architecture claims.
US 7,705,331 B1 KLA-Tencor — "Methods and systems for providing illumination of a specimen for a process performed on the specimen" 2006-06-29 / 2010-04-27 Illumination schemes for wafer inspection. §102/§103 against the illumination-system element of claims 1/15/20 (but not the singularity).
US 2005/0231713 A1 Owen, Mark D. — "Imaging semiconductor structures using solid state illumination" 2004-04-19 / 2005-10-20 Solid-state illumination of semiconductor structures for imaging. §102/§103 against illumination + imaging elements.
US 2006/0215175 A1 Ler Technologies, Inc. — "Surface and subsurface detection sensor" 2004-07-28 / 2006-09-28 Sensor for surface/subsurface defect detection. §102/§103 against surface/subsurface nano-defect detection (claim 14).
US 2004/0207836 A1 Rajeshwar Chhibber — "High dynamic range optical inspection system and method" 2002-09-27 / 2004-10-21 High-dynamic-range optical inspection. §102/§103 against detector/imaging-chain claims (9–11).
US 2011/0231134 A1 NuFlare Technology — "Charged particle beam writing apparatus…" 2010-03-17 / 2011-09-22 Charged-particle beam apparatus (not optical). Weak; §102 only if a claim read on charged-particle inspection — generally non-analogous to the optical claims.
US 2013/0003152 A1 United Technologies — "Interferometry-based stress analysis" 2011-06-29 / 2013-01-03 Interferometric stress-analysis apparatus. §102 generally not applicable to the optical inspection claims; may be cited for standing-wave/interference concepts.

4. TIER 3 — Peripheral / non-analogous references (little or no §102 value)

These appear in the citation list but, on the record, do not touch the singular-beam/dark-field inspection concept. Flagged so the analysis is complete:

  • US 5781294 A — Nakata, Hitachi — photoacoustic signal detection (1991-12-24 / 1998-07-14).
  • EP 0935772 A1 / B1 — Raytheon — objective lens with constant focal length in visible and IR (1997-09-04 / 1999-08-18; B1 2002-12-04). Relevant at most to the chromatic-aberration hardware (claim 11).
  • US 2002/0106848 A1 — Dan Wack — determining a property of a specimen pre/during/post-lithography (2000-09-20 / 2002-08-08).
  • US 2002/0109848 A1 — Hendriks — "Inspection of surfaces" (2000-11-20 / 2002-08-15).
  • US 6504618 B2 and US 7006221 B2 — Rudolph Technologies — photoacoustic film-thickness / spectroscopic-ellipsometer metrology (2001-03-21 / 2003-01-07; 2001-07-13 / 2006-02-28).
  • US 2005/0099633 A1 — Failes — fiber-optic scanning interferometer with polarization-splitting coupler (2003-11-06 / 2005-05-12).
  • US 2013/0265572 A1 — KLA-Tencor — protective fluorine-doped silicon-oxide optical coating (2012-04-04 / 2013-10-10).
  • US 7746469 B2 — P.M.L-Particles Monitoring Technologies — particle size/concentration measurement (2003-07-09 / 2010-06-29). Possibly relevant to scattered-light particle detection generally (note the Shamir lineage — see NPL above), but claims particle sizing, not wafer defect inspection.
  • US 7,554,655 B2 related family entries, and US 2007/0070336 A1 (Maeda, manufacturing method for semiconductor substrate) — generic.
  • Clearly non-analogous: US 2009/0081512 A1 (Blanchard, micromachined electrolyte sheet/fuel cell) and US 2009/0297725 A1 (Reynoldson, duplex surface treatment of metal objects) — cited by examiner but irrelevant to the claimed subject matter.

5. Foreign-family citations (Family Cites Families, 8)

Ref. Citation Priority / Pub. Relevance
JP H07318501 A Toshiba — foreign-matter/defect inspection method & apparatus 1994-05-26 / 1995-12-08 §102/§103 baseline for dark-field foreign-matter inspection.
KR 101196708 B1 Nanojeongwang — semiconductor-substrate defect inspection using scattered light from white light 2011-03-31 / 2012-11-07 §102/§103 against dark-field scattered-light defect detection (claims 1, 8). Not a singular beam.
JP WO2013118543 A1 Hitachi High-Tech — surface measuring device 2012-02-09 / 2015-05-11 §102/§103 for surface measurement architecture.
JP 5773939 B2 Hitachi High-Tech — defect inspection apparatus and method 2012-04-27 / 2015-09-02 §102/§103 against generic defect-inspection claims.
US 9,389,349 B2 KLA-Tencor — system/method to determine depth for optical wafer inspection 2013-03-15 / 2016-07-12 §102/§103 against optical wafer-inspection system claims (15, 20).
US 10,067,072 B2 KLA-Tencor — speckle suppression in laser dark-field systems 2015-07-10 / 2018-09-04 §102/§103 against laser dark-field illumination claims (relevant to illumination optics).
CN 104121996 A Henan Univ. Sci. & Tech. — vortex light beam topological-charge measuring device 2014-07-21 / 2014-10-29 See Tier 1 — singular/vortex beam relevance.
CA 2571395 C Willie H. Best — radiant burner 2004-06-23 / 2011-08-16 Non-analogous; no §102 value.

6. Overall §102 assessment

  1. Claim 1 / 15 / 20 (the singularity + surface-locked bright fringe): No cited reference discloses the full combination. US 4,893,932 supplies the standing-wave/bright-and-dark-fringe-on-the-substrate element (and claims 5–6 polarization/AOI); Hemo (2011) and van de Nes (2007) supply the singular-beam element. Anticipation would require improperly combining references — these are §103, not §102, references.

  2. Claims 2–4 (two beam portions, π phase difference, phase mask/retarder): The singular-beam NPL (Hemo; van de Nes) and CN 104121996 A (vortex-beam device) are the closest; none of the cited patent art discloses a phase mask with a π phase jump for inspection illumination. Best read as §103.

  3. Claims 9–13, 17–19 (dark-field detection system: objective, aperture, relay optics, bandpass filter, TDI/PMT array, autofocus, image computer): These are the claims most exposed to §102. US 6,288,780 / US 7,554,655 (KLA-Tencor) disclose TDI-based dark-field wafer inspection; US 8,912,495 (multi-spectral), US 2015/0226676 (combined BF/DF), and US 9,194,811 (sensitivity improvement) individually disclose most recited hardware. A strict §102 rejection of these dependent claims on a single reference is arguable.

  4. Claim 7 (EUV/DUV/UV/visible): §102/§103 exposure to US 8,912,495 (multi-spectral, UV/DUV) and the spec's own Nd:YAG 266/355 nm discussion.

  5. Claim 14 (defects atop substrate and all layers): §103 in view of US 2006/0215175 (Ler Technologies, surface/subsurface detection) and US 9,389,349 (depth determination).

  6. Non-analogous citations (Blanchard fuel cell, Reynoldson metal treatment, Best radiant burner) carry no §102 weight and likely reflect automated citation capture.

Caveat on confidence: Descriptions for references I could not independently re-verify online (most of Tier 3 and Tier 2) are based on the patent's citation metadata and my background knowledge; treat their technical characterization as provisional. The two NPL articles and US 4,893,932 / US 6,288,780 were verified via live search. The "Cited By" lists in the record are predominantly post-2016 filings and are therefore not prior art to this patent (priority 2016-06-02); they were excluded from the §102 analysis.

Generated 9/29/2026, 6:44:54 PM

Obviousness

Combinations of prior art that suggest the claimed invention would have been obvious under 35 U.S.C. § 103.

✓ Generated

I'll ground this analysis in the actual prior art of record before drafting. Let me pull details on the key references.

Obviousness Analysis — US 10,345,246 B2 under 35 U.S.C. § 103

Builds on the earlier bibliographic, claim-mapping, and prior-art sections. Where I rely on a reference's title/abstract only (because I could not retrieve full text), I say so.


1. Legal framework and the operative date

AIA applies. The application was filed 2017-06-01 and claims benefit of provisional 62/344,575 filed 2016-06-02. Both dates post-date 16 March 2013, so §§ 102/103 as amended govern, and prior art must qualify under § 102(a)(1) (patented, described in a printed publication, or in public use before the effective filing date) or § 102(a)(2). Every reference cited on the face of the patent (1986–2016) comfortably predates the 2016-06-02 effective date. Confidence: high.

Burden/forum. In district court, invalidity requires clear and convincing evidence. Before the PTAB, a petitioner needs only a preponderance to prevail, but must first get institution past § 314(a) and § 325(d). As noted in the earlier section, no IPR/PGR or litigation was found. Practical note: the two references most on point — Hemo 2011 and van de Nes 2007 — were cited in the ISR of 2017-08-11 and therefore appear in the "Non-Patent Citations" of record. A petition resting exclusively on them invites § 325(d) discretion (see Advanced Bionics/Becton Dickinson). A challenger should therefore lead with a combination that includes material not previously considered — e.g., US 9,194,811 (cited, but as a § 102 reference only) recast as the phase-engineering teaching, or the CN vortex-beam art from the family-citation list.

Level of ordinary skill (proposed). A POSITA here has an M.S. (or B.S. plus several years) in optics, applied physics, or EE, with 3–5 years' experience in optical wafer inspection, laser scatterometry, or singular-optics beam shaping. This is a fairly sophisticated artisan: the patent's own equations (1)–(5), the fringe-spacing relation h = λ/2cos θ, and the cot((2π/λ)x) intensity-ratio derivation are undergraduate-optics-level, and the beam-generation disclosure (flat-top shaping + π phase plate) is standard. Confidence: high.


2. Construction of the dispositive limitations

Limitation Proposed meaning Obviousness consequence
"laser beam having a spatial phase singularity" (cl. 1, 15, 20) A coherent beam whose transverse phase profile contains a singularity — azimuthal phase winding (vortex/Laguerre-Gauss) or a phase dislocation/π-step across the beam (the specification's FIG. 4/7 embodiment, and the "Gauss-Laguerre or modified forms thereof" definition). The π-step reading is exactly what a phase plate of step height d = λ/2(n−1) produces — a device the specification treats as routine.
"a standing wave … having at least one bright fringe and at least one dark fringe on the substrate" (cl. 1, 15, 20) The interference pattern formed by the direct and substrate-reflected wavefronts of a coherent beam at oblique incidence. This is a recitation of the natural interference of a coherent beam with a reflecting surface — an inherent, recognized result of oblique collimated illumination, which the specification itself describes as prior-known physics. It adds little patentable weight on its own.
"the at least one bright fringe extending over at least a portion of the illuminated spot" Phase condition at the surface is constructive rather than destructive. The entire point of the invention — the only limitation that distinguishes over the Gaussian-standing-wave baseline.
"dark field optical detection system" Detection path that does not collect specular reflection. Routine; the specification admits it.

Flagged tension (carried from the earlier section): the grant text claims a "spatial phase singularity" while the specification's operative definition is a two-portion beam separated by π. If a tribunal adopts the specification's meaning, the claim covers the FIG. 4 π-step beam, and the obviousness case below is markedly stronger. If a tribunal instead requires an azimuthal vortex, the case is only slightly weaker (see §4.3).


3. Prior art of record — what each reference supplies

Reference Disclosure relevant to the claims Maps to Confidence
US 6,288,780 B1 (KLA-Tencor; Fairley et al.) — link Oblique laser dark-field wafer illumination at multiple selectable elevation angles; spatial/Fourier-plane filtering; TDI+PLLAD sensors; die-to-die comparison; laser-illumination diffraction-array filtering. Platform for cl. 1 (dark-field inspection of a wafer), cl. 9/17 (collection train, aperture, detector array), cl. 10/18 (TDI). High (snippets retrieved)
US 7,554,655 B2 (KLA-Tencor) Continuation of the above family; same disclosure. Same. High
Hemo, Spektor & Shamir, "Scattering of singular beams by subwavelength objects," Appl. Opt. 50(1), 33–42 (2011) — link "Singular beams are light beams that contain one or more singularities in their physical parameters, such as phase or polarization." The paper is expressly aimed at "better methods of measuring nanoscale objects, especially in fields such as … microelectronics," states that "conventional methods have proved insufficient," and studies the "three-dimensional interaction between electromagnetic waves and subwavelength objects to extract information about the object from the scattered light patterns." The core beam concept of cl. 1/15/20 plus a stated motivation — better sub-wavelength object measurement in microelectronics via scattered light. High (abstract retrieved verbatim)
A. S. van de Nes & P. Török, "Rigorous analysis of spheres in Gauss-Laguerre beams," Opt. Express 15(20), 13360–13374 (2007) — link Rigorous Mie formulation of Gauss-Laguerre (singular) beam scattering by a spherical particle; study of scattered field vs. scatterer radius and scatterer translation through the GL focal region. Singular-beam/particle-scattering interaction; the "combination of Gauss-Laguerre beams" the specification invokes. High (abstract retrieved)
US 7,746,469 B2 (Shamir/Karasikov, P.M.L-Particles) — cited of record Claimed "method for particle size and concentration measurement" using a focused, synthesized, non-Gaussian laser beam interacting with particles, with the interaction signal mapped to particle size. Secondary teaching that deliberately structured (non-Gaussian) laser beams are used for nano/micro-particle measurement. Medium (title + abstract via Hemo citation list; full text not retrieved)
US 9,194,811 B1 (KLA-Tencor) — link Coherent oblique illumination; two or more structured-illumination fringe patterns phase-shifted with respect to each other; "phase shifting diffractive optical element (DOE)"; comparison of a single oblique illumination beam vs. structured illumination for background-noise/SNR in semiconductor defect detection; subtracting a known fringe profile to recover a real defect signal; pupil/Fourier-plane apertures. Teaches deliberately engineering beam phase, via phase-shifting optics, to create fringes that improve defect SNR in wafer inspection. Directly supports cl. 2–4 (phase difference between beam portions formed by a phase mask). High (abstract + passages retrieved)
CN 104121996 A (Henan Univ. of Sci. & Tech.) — link SLM (fork-shaped computer-generated hologram) generation of Laguerre-Gauss vortex beams from a Gaussian beam; explicit LG complex-amplitude formalism. (Family-cited, published 2014-10-29.) Enabling detail for how a POSITA would produce the singular beam (§ 112 support for the motivation argument). High (abstract retrieved)
US 8,912,495 B2 / US 2015/0226676 A1 (KLA-Tencor) Multi-spectral inspection for 3D wafers; combined brightfield/darkfield/photothermal inspection. Background: multi-wavelength and combined-mode inspection are well-trodden; cl. 7 (wavelength switching). Medium
Assorted others of record (US 4,893,932; US 5,781,294; US 2007/0070336 A1; JP H07318501 A; JP 5773939 B2) Surface/sub-surface particle and defect detection by scattered light. Cumulative background. Medium (titles only)

Not found: I could not locate, in the record as supplied, a reference that expressly discloses oblique collimated illumination forming a standing wave with a surface-locked bright fringe. That is the element the examiner evidently relied on for allowance. If such art exists (I suspect it does — standing-wave/scatterometric illumination for surface height and particle detection is an established technique), it would strengthen the case considerably, but I will not assert a specific reference I have not verified. Confidence in the negative: low–medium.


4. Proposed combinations

4.1 Primary combination — Combination A (dark-field platform + singular-beam measurement art)

US 6,288,780 B1 ∨ US 7,554,655 B2 (dark-field oblique laser wafer inspection) + Hemo 2011 + van de Nes 2007 (optionally + US 7,746,469 B2).

Element-by-element:

Claim 1 element Supplied by
"illuminating the substrate with a laser beam" (oblique, coherent) US 6,288,780 (darkfield laser illumination, selectable elevation angles)
"having a spatial phase singularity" Hemo 2011 (singular beams defined as beams with phase/polarization singularities); van de Nes 2007 (Gauss-Laguerre beams)
"forming an illuminated spot … and a standing wave … at least one bright fringe and at least one dark fringe on the substrate" Inherent in the oblique coherent illumination of US 6,288,780 (the specification concedes this is how standing waves arise) — or expressly taught by US 9,194,811's phase-shifted coherent oblique beams
"bright fringe extending over at least a portion of the illuminated spot" Result of the π-step/singular phase profile (spec. eq. 4)
"detecting, by a dark field optical detection system, scattered light from nano-defects … within the illuminated spot" US 6,288,780 (dark-field collection of scattered light) + Hemo 2011 (scattered-light patterns from subwavelength objects)

Motivation (KSR factors):

  1. The problem was known and articulated in the art itself. Hemo 2011 opens by stating there is "mounting interest in better methods of measuring nanoscale objects … in microelectronics" and that "conventional methods have proved insufficient." That is the exact problem the '246 patent addresses.
  2. The solution was a recognized, finite option. Hemo's entire thesis is that singular beams have "special characteristics with respect to the investigation of subwavelength objects" because the field varies strongly around the singularity. A POSITA seeking to illuminate a 5–20 nm defect more brightly has a small, identified set of options; a phase-singular beam is one of them.
  3. Simple substitution with a predictable result. Substituting a phase-engineered beam for a Gaussian beam in a known oblique dark-field illuminator is a substitution of one known illumination field for another, with the result (change in the fringe/field structure at the surface) foreordained by the well-known interference relations h = λ/2cos θ and the cos-vs-sin surface term. KSR step 3 (obvious to try) applies squarely: the patent's own eq. (5), I_sing/I_Gauss = cot((2π/λ)x), is a closed-form prediction of the benefit — nothing unexpected is discovered.
  4. Same field, same research lineage. van de Nes/Hemo/Shamir operate in particle-scattering optics; US 7,746,469 (Shamir) already claimed particle measurement using a synthesized non-Gaussian beam. The motivation to move structured-beam particle metrology into wafer inspection is a design incentive flowing from the references themselves, not hindsight.

4.2 Combination B — adding express phase-engineering in an inspection system

US 6,288,780 + US 9,194,811 + Hemo 2011. US 9,194,811 closes the gap between "scattering theory" and "inspection hardware": it teaches a coherent light source, oblique illumination, phase-shifting diffractive optical elements, mutually phase-shifted coherent beams, and — critically — that this improves background noise and SNR for semiconductor defect detection and that a known fringe profile can be subtracted to recover a real defect signal. A POSITA reading US 9,194,811 alongside Hemo's singular-beam proposal would need only routine adaptation to place a π-step phase element (the specification's own step height d = λ/2(n−1)) in the illumination path. This combination is the strongest for claims 2–4, which recite exactly "at least two beam portions separated by a phase difference … formed using a phase mask or a phase retarder."

4.3 Combination C — the vortex reading

If "spatial phase singularity" is construed as an azimuthal vortex (LG mode), the combination is: US 6,288,780 (∨ US 2015/0226676) + van de Nes 2007 + CN 104121996 A ∨ US 9,194,811 (SLM/DOE generation). van de Nes teaches GL beams and their particle scattering; CN 104121996 A teaches SLM generation of LG vortex beams from a Gaussian input. The motivation is unchanged (Hemo's subwavelength-object framing). Caveat: a vortex beam has a dark core on axis, which is in some tension with a bright fringe at the surface; a POSITA might prefer an off-axis or multi-order arrangement. That is an argument the patent owner could press, but it is an argument about optimization, which KSR treats as within the ordinary skill level. Confidence in this variant: medium.

4.4 Dependent claims

Claim Additional limitation Primary/§ 103 disposition
2, 3, 4 Two beam portions, π apart; phase mask/retarder US 9,194,811 (phase-shifting DOE; phase-shifted coherent beams); CN 104121996 A
5 s- or p-polarization at the substrate Routine polarization control; US 6,288,780 (polarization/aperture control); spec. itself lists polarization as a known lever
6 AOI ≈1°–90° (5°–85°) Inherent in "variable AOI" oblique illumination of US 6,288,780
7 EUV/DUV/UV/visible wavelength selectable US 6,288,780 (laser DF), US 8,912,495 (multi-spectral); wavelength selection is a known design variable
8 Detection substantially perpendicular Normal-axis collection objective — conventional dark-field geometry
9 Objective, configurable aperture, relay optics, bandpass filter, detector array US 6,288,780 (Fourier-plane filters/apertures, TDI sensor); bandpass filtering to reject fluorescence is routine
10 PMT array or TDI CCD US 6,288,780 (TDI+PLLAD); PMT arrays conventional
11 Objective optimized to minimize chromatic aberration Routine given multi-wavelength design; cf. cited EP 0 935 772 (objective with constant focal length across visible/IR)
12 Autofocus Conventional; focus maintenance during scan is standard
13 Image computer for defect determination US 6,288,780 (defect detector / post-processor, die-to-die comparison)
14 Defects atop the substrate and all layers formed on the substrate Weakest limitation, but see the enablement flag below. No structural difference in the apparatus; breadth here is broad without adding an inventive step.
16 Purge chamber Conventional nitrogen purge for DUV inspection (the spec. admits it). I did not verify a specific of-record reference teaching the purge chamber in combination; confidence medium.
17–20 Mirror claims 9–13 / apparatus framing Fall with the independent claims

Because each dependent claim either tracks an element already in the primary combination or adds a routine, art-recognized design choice, the § 103 exposure of the dependent set is generally higher than that of the independents.


5. Anticipated rebuttals, and how they fare

  1. "Unexpected results — a 3× intensity gain on a 17 nm particle." Weak. The patent derives this from a closed-form expression (eq. 5) rather than reporting an anomaly. Under KSR/In re O'Farrell, a result that follows predictably from the combination's known operation does not rebut obviousness. The magnitude (3–4×) is also a scale, not a new property.
  2. "Simultaneous invention / non-obviousness of the insight." The patent's contribution is recognition that the surface-locked node of the Gaussian standing wave is dark and that flipping the beam phase puts a bright fringe there. Recognition of a previously unappreciated natural phenomenon, without more, does not confer patentability — and here the underlying optics were fully known and quantified.
  3. "Teaching away." The references do not criticize singular-beam illumination. The patent's own disclosure that I_sing/I_Gauss < 1 for x > λ/8 is an argument the owner could deploy only against the embedded-layer claim (14), not against the surface-defect claims. Conversely, the Gaussian standing-wave art says nothing that would steer a POSITA away from a phase-engineered beam.
  4. "No reasonable expectation of success." Weakest for the owner. The physics is deterministic and the intensity ratio is analytic; the aggregation of two known illuminator components is not unpredictable in the KSR sense.
  5. Secondary considerations. No evidence of record ties commercial success, licensing, or a failure of others to the claimed bright-fringe mechanism (no nexus). Tokyo Electron's market position and the absence of observed litigation are not probative of non-obviousness.

6. Independent flag — an enablement/written-description vulnerability worth noting separately

Claim 14 extends to "defects located atop the substrate and all layers formed on the substrate." By the patent's own equation (5), the singular beam's intensity advantage holds only for x < λ/8 and inverts beyond that. For embedded defects deeper than a small fraction of a wavelength, the disclosed mechanism affirmatively loses signal relative to Gaussian illumination. This is a § 112(a) question (and, at minimum, an argument that claim 14's full scope is not enabled), distinct from — and in some ways more promising than — the § 103 attack on it. It also gives the owner a narrow retort: the surface claims, not claim 14, are the commercially meaningful ones.


7. Bottom line

  • § 103 exposure is substantial for independent claim 1 and for claims 2–14, and derivative for claims 15–20. The strongest, cleanest combination is US 6,288,780 B1 (or US 7,554,655 B2) as the dark-field wafer-inspection platform + Hemo 2011 and/or van de Nes 2007 for the singular-beam illumination and its stated motivation to measure subwavelength objects in microelectronics +, preferably, US 9,194,811 B1 for the express teaching of phase-shifting optics and phase-shifted coherent oblique illumination to improve defect SNR.
  • The motivation is unusually well documented in the art itself (Hemo 2011's own framing), which mitigates hindsight concerns.
  • The principal weakness of any challenge is procedural, not substantive: the two most on-point references were before the examiner via the 2017 ISR, so a PTAB petition built solely on them risks § 325(d) discretionary denial; and no IPR or litigation has been filed, so the patent currently enjoys both a presumption of validity and the absence of any adverse post-grant record.
  • I could not verify the full text of US 7,746,469, the Japanese/Korean references, or (critically) any reference expressly disclosing a standing wave with a surface-locked bright fringe in an inspection context. My § 103 conclusions therefore rest on the retrieved abstracts and passages cited above; the element-by-element mappings marked "medium" or "medium–high" should be confirmed against full reference texts before this analysis is relied upon in a validity opinion or petition. Confidence in the overall § 103 conclusion: medium-high, contingent on that verification.

Generated 9/29/2026, 6:45:21 PM

Extensions

Patent term adjustments, term extensions, continuations, divisionals, family members, and expiration dates.

Log in to generate
Not generated yet. Log in to request this analysis.

Derivative works

Defensive disclosure: derivative variations of each claim designed to render future incremental improvements obvious or non-novel.

Log in to generate
Not generated yet. Log in to request this analysis.

Keep exploring

Other patents in Semiconductor (T)

See all Semiconductor (T) patents →