Invalidity dossier
US 6352879
Semiconductor device and method of manufacturing the same
Current assignee: Katana Silicon Technologies LLC
Added 9/3/2026, 12:02:33 AM
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Patent summary
Title, assignee, inventors, filing/issue dates, abstract, and a plain-language overview of the claims.
Summary of U.S. Patent 6,352,879 B1
Search note: I searched for the literal identifier "6352879" only. I disregarded the Japanese patent JP 6352879 B2 (an unrelated electroless platinum plating patent that surfaced in results) and other near-matches. The results below are for US 6352879 only.
Bibliographic data
| Field | Value |
|---|---|
| Title | Semiconductor device and method of manufacturing the same |
| Patent No. | US 6,352,879 B1 |
| Application No. | 09/604,081 (divisional of Ser. No. 09/223,272, filed Dec. 30, 1998, which issued as US 6,100,594) |
| Filing date | June 27, 2000 (Unified Patents lists June 26, 2000 — minor source discrepancy) |
| Issue date | March 5, 2002 (Unified Patents lists March 4, 2002 — minor source discrepancy) |
| Priority date | January 14, 1998 (Unified Patents lists January 13, 1998 — minor source discrepancy) |
| Inventors | Yasuki Fukui, Yoshiki Sota, Yuji Matsune, Atsuya Narai |
| Original assignee | Sharp Corporation (Japan) |
| Current assignee | Katana Silicon Technologies LLC (assigned from Sharp on Aug. 12, 2018) |
| Status | Expired – Lifetime (term expired Dec. 29–30, 2018, i.e., 20 years from the parent application's Dec. 30, 1998 filing) |
Abstract (verbatim)
A first semiconductor chip is produced by affixing a thermo-compression sheet to the back surface of a wafer having a circuit formed on its front surface. The first semiconductor chip is mounted on a circuit board including an insulating substrate and a wiring layer provided on the insulating substrate so that the back surface of the first semiconductor chip faces the circuit board. A second semiconductor chip produced in the same manner as the first semiconductor chip is mounted on the first semiconductor chip with its back surface facing the first semiconductor chip. Each of the first and second semiconductor chips is wire-bonded to the wiring layer with a wire. The first and second semiconductor chips and the wire are sealed with a sealing resin. The wiring layer is connected to external connection terminals through via holes provided in the insulating substrate.
Independent claims — plain-language overview
The patent has 15 claims. Based on the claim text available (authoritative copy from Google Patents), the independent claims are method claims 1, 7, and 10 — all directed to manufacturing methods, not to the device itself.
- Claim 1 (core stacked wire-bonded CSP method): A manufacturing method in which an adhesion layer is formed on the back surface of a first wafer (circuit on the front), the wafer is diced into first chips, and a first chip is mounted on a wiring layer back-side-down. The same wafer-level adhesion-layer process is repeated for a second wafer, which is diced into second chips, and a second chip is mounted on top of the first chip, back surface against the first chip. Dependent claims 2–6 add wire-bonding both chips to the wiring layer, resin sealing, and specific ball/bump-forming ("gold ball on wire, cut, flatten") bonding details, including dummy-pad routing.
- Claim 7 (flip-chip/face-down variant — Embodiment 2): A method in which an insulating layer and metal bumps are formed on a wiring layer, and a first chip is mounted face-down (circuit side toward the wiring layer, flip-chip style). An adhesion layer is formed on the back of a second wafer, which is diced, and the second chip is mounted on the back of the first chip (back-to-back). The second chip is then wire-bonded to the wiring layer and the assembly is resin-sealed. Dependent claims 8–9 add the metal-ball-on-wire bump-forming details.
- Claim 10 (adhesive-paste variant): A method like Claim 1 but the first chip is attached to the wiring layer using an adhesive paste applied to the wiring layer (rather than a pre-applied wafer-level adhesion layer), while the second chip still gets its wafer-level adhesion layer before dicing and is stacked back-to-back on the first chip. Dependent claims 11–15 (full text not reproduced in the source I was given) continue from this claim.
Note: I could only verify claims 1–11 in the materials provided; claims 12–15 are dependent claims whose text was truncated in the supplied source. I did not fabricate their content.
Litigation / PTAB / CAFC status (important — current as of 2026)
This patent has been heavily litigated, and there is a fresh CAFC decision dated April 21, 2026:
- PTAB: In IPR2023-00073 (Micron Technology, Inc. v. Katana Silicon Technologies LLC, filed Oct. 28, 2022, instituted May 15, 2023), the Board issued a Final Written Decision on May 13, 2024 holding the challenged claims of US 6,352,879 (and related patent RE38,806) obvious under 35 U.S.C. § 103 over WO 96/13066 (Mostafazadeh) in combination with other references. Katana appealed.
- CAFC (2026 docket): On April 21, 2026, the Federal Circuit affirmed the Board's unpatentability findings in Katana Silicon Technologies LLC v. Micron Technology, Inc., Nos. 2024-2100, 2024-2101, 2024-2103 (lead case 24-2100; consolidated). The sole dispute was the construction of "adhesion layer." The CAFC agreed with the Board's construction of "adhesion layer" as "a layer that adheres" (not limited to a pre-formed solid sheet such as a thermo-compression sheet), finding no lexicography or disavowal in the specification that would require a pre-formed layer. It affirmed that the claims are obvious and invalid. Judge Stoll was on the panel.
- Related district-court history: Katana asserted the patent in W.D. Texas (e.g., Katana Silicon Technologies LLC v. Western Digital Technologies, Inc., No. 6:21-cv-00374, resolved/dismissed Feb. 2022; and a Micron case later transferred to the District of Idaho, No. 1:22-cv-00282, where Micron's Idaho bad-faith-patent-assertion counterclaim led to an $8M bond order). As of February–March 2026, the Idaho district court lifted stays and required Katana to post the bond; related appeals include CAFC Nos. 23-2007, 23-2095, and 24-2103.
Uncertainty caveats
- Filing/issue/priority dates differ by one day between Google Patents (authoritative full text provided to me) and Unified Patents metadata; I flagged both.
- I did not access the USPTO Patent Center or PACER directly; the CAFC outcome (April 21, 2026) is from secondary legal summaries (Patterson + Sheridan, VitalLaw) and CourtListener/RPX records, which are consistent with one another.
- If you need claim text for claims 12–15 or the exact PTAB Final Written Decision language, I recommend pulling the USPTO file wrapper for 09/604,081 or the IPR2023-00073 record directly.
Generated 9/3/2026, 12:47:00 AM
Cases on file (0)
Specific litigation cases in our database that name US patent 6352879. The free-form analysis below may also discuss cases beyond this list.
No cases on file mention this patent. Upload a CSV or add a case manually in Admin → Manage litigation cases.
Litigation summary
Past and pending lawsuits — plaintiffs, defendants, jurisdictions, outcomes, and notable rulings.
I'll research litigation involving US Patent 6,352,879. Let me search multiple sources.
Let me dig deeper into the specific district court cases and CAFC appeals linked to this patent.
Let me verify a few remaining details: the CAFC appeal number for the IPR appeal, and which patents were asserted in the TSMC case.
Based on my research, here is what I can identify regarding litigation involving US Patent No. 6,352,879 (owned by Katana Silicon Technologies LLC, an affiliate of Longhorn IP LLC; originally Sharp Corp.). The patent expired per its 20-year term (anticipated expiration listed as Dec. 30, 2018) and has been heavily litigated as part of a Katana/Longhorn portfolio including related patents RE38,806 and 6,731,013.
District Court Cases
1. Katana Silicon Technologies LLC v. Taiwan Semiconductor Manufacturing Company Ltd. et al.
- Case No. 6:19-cv-00695 (W.D. Tex., Waco Division – Judge Alan D. Albright)
- Filed: December 6, 2019
- Defendants: TSMC, TSMC North America, Inc., TSMC Technology, Inc.
- Outcome: Stipulation of dismissal filed March 18, 2020; dismissed by order dated March 24, 2020 (early resolution). Google Patents' litigation metadata links this case to the '879 patent, though the complaint covered multiple portfolio patents.
2. Katana Silicon Technologies LLC v. Western Digital Technologies, Inc.
- Case No. 6:21-cv-00374-ADA (W.D. Tex., Waco Division – Judge Albright)
- Filed: April 19, 2021
- Asserted patents (per complaint and claim-construction briefing): RE38,806; 6,352,879; 6,181,002
- Outcome: Resolved on confidential terms; Katana announced dismissal of the lawsuit on February 13, 2022 (Longhorn IP press release). First Amended Complaint filed July 15, 2021; claim-construction briefing occurred Dec. 2021 before resolution.
3. Katana Silicon Technologies LLC v. Micron Technology, Inc., Micron Semiconductor Products, Inc., and Micron Technology Texas, LLC
- Case No. 1:22-cv-00214 (W.D. Tex., Austin Division – Judge Lee Yeakel)
- Filed: March 4, 2022
- Asserted patents: RE38,806; 6,352,879; 6,731,013 (three expired patents)
- Micron answered with a counterclaim under Idaho's Bad Faith Assertions of Patent Infringement Act. The case was later transferred to the District of Idaho (see below).
4. Katana Silicon Technologies LLC v. Micron Technology, Inc. et al. (post-transfer)
- Case No. 1:22-cv-00282-DCN (D. Idaho – Judge David C. Nye)
- This is the transferred W.D. Tex. case. The district court denied Katana's motion to dismiss Micron's bad-faith counterclaim (holding federal law does not preempt the Idaho Act) and imposed an $8 million bond under Idaho Code § 48-1707: Katana Silicon Techs. LLC v. Micron Tech., Inc., 671 F. Supp. 3d 1138 (D. Idaho 2023).
5. Micron Technology, Inc. v. Longhorn IP LLC (related Idaho case)
- Case No. 1:22-cv-00273-DCN (D. Idaho – Judge Nye)
- Micron sued Longhorn in Idaho state court over the same alleged bad-faith assertions; Longhorn removed to federal court. The State of Idaho intervened to defend the Act. Motions to dismiss denied and the $8 million bond imposed on the appellants collectively.
Federal Circuit Appeals
6. Katana Silicon Technologies LLC v. Micron Technology, Inc. / Micron Technology, Inc. v. Longhorn IP LLC
- Appeal Nos. 2023-2007 and 2023-2095 (Fed. Cir.), consolidated
- Appeals from D. Idaho Nos. 1:22-cv-00273 and 1:22-cv-00282 (the bond decision)
- Decided: December 18, 2025 — dismissed for lack of jurisdiction (bond order was not an appealable injunction, did not qualify under the collateral-order doctrine, and mandamus was unavailable). The court did not reach the preemption merits.
PTAB / IPR Proceedings
7. Micron Technology, Inc. v. Katana Silicon Technologies LLC (IPR of US 6,352,879)
- Case No. IPR2023-00073 (PTAB)
- Petition filed: October 28, 2022; institution granted: May 15, 2023
- Final Written Decision: May 13, 2024 — the Board held all challenged claims of the '879 patent unpatentable as obvious (construing "adhesion layer" as "a layer that adheres," not limited to a pre-formed thermo-compression sheet).
- Patent Owner Katana filed a Notice of Appeal July 12, 2024.
- Status of appeal: A Federal Circuit decision dated April 21, 2026 affirmed the PTAB's unpatentability findings for Katana's miniaturized-semiconductor patents (covering both RE38,806 and 6,352,879 claims). One source identifies that appeal as Katana Silicon Technologies LLC v. Micron Technology, Inc., No. 24-2100 (Fed. Cir., decided Apr. 21, 2026). Google Patents' litigation metadata lists CAFC case 24-2103 for this patent, which may be the same or a companion appeal (e.g., covering the '806 vs. the '879 patent separately). I could not fully disambiguate 24-2100 vs. 24-2103 within my search limits, so I'd flag that as needing PACER confirmation. The substance per the available sources: PTAB's obviousness findings affirmed.
Important exclusions / cautions
- Do not confuse this patent with other "'879 patents." E.g., litigation involving Aequitas/Neonode against Samsung (W.D. Tex. 6:20-cv-00507) and Apple (N.D. Cal. 21-cv-8872) concerns a different patent referred to as the "'879 patent" (Neonode's), not 6,352,879.
- Katana's case against GlobalFoundries (W.D. Tex. 1:22-cv-00852, the 2025 $9.2M jury verdict reduced to $1M) concerned U.S. Patent No. 6,291,861, not 6,352,879.
Sources: Google Patents litigation metadata for US6352879 (Unified Patents/PTAB data); CourtListener dockets for 6:21-cv-00374 and the CAFC opinion; Justia/UniCourt dockets for 6:19-cv-00695 and 1:22-cv-00214; Longhorn IP press releases; IPverse/PTAB records for IPR2023-00073; the Federal Circuit's Dec. 18, 2025 opinion in Nos. 2023-2007/2023-2095; and Vital Law's summary of the Apr. 21, 2026 CAFC affirmance.
Generated 9/3/2026, 12:47:24 AM
Proceedings on file (0)
All PTAB activity →AIA trial proceedings (IPR / PGR / CBM) filed at the USPTO Patent Trial and Appeal Board against this patent. Sourced from the USPTO Open Data Portal and refreshed every six hours; each proceeding number deep-links to the PTAB E2E docket.
No PTAB proceedings on file. This patent has not been challenged via IPR, PGR, or CBM. The absence is itself a signal — well-asserted patents eventually attract IPRs. The LLM analysis below may surface filings the ODP feed hasn’t indexed yet.
PTAB challenges
AIA trial proceedings at the USPTO Patent Trial and Appeal Board — IPR, PGR, and CBM. Petitioners, judge panels, claim-level invalidation outcomes from Final Written Decisions, and Federal Circuit appeals. The single most important defensive datapoint after litigation history.
I have strong data on IPR2023-00073. Let me verify the related proceedings (-071/-072) and confirm which patents they cover, plus get the FWD claim-level detail.
I have the core picture. Let me verify the FWD ground table/panel for IPR2023-00073 and confirm the CAFC docket mapping, plus check for any other PTAB proceedings against the '879 patent.
Proceedings overview
Web-verified records show one AIA trial proceeding has been filed against US 6,352,879: IPR2023-00073 (Micron Technology, Inc. v. Katana Silicon Technologies, LLC). Status: all 15 claims (1–15) held unpatentable in a Final Written Decision, affirmed by the Federal Circuit on 2026-04-21. There are no active, settled, or institution-denied proceedings on this patent. (Note: the structured USPTO ODP block in the prompt shows no AIA proceedings — that ingest is stale. Web sources — PTAB docket aggregators, RPX, the USPTO PTACTS document server, and the CAFC opinion itself — unambiguously confirm IPR2023-00073. Two sibling IPRs, IPR2023-00071 and -072, target the related family patent RE38,806, not the '879 patent.)
Bottom line for a defendant: this is the strongest possible posture. The only IPR on the '879 patent resulted in every claim — 1 through 15, including all three independent method claims — being found unpatentable under § 103, and the Federal Circuit affirmed. The patent also expired on ~2018-12-29/30. Any demand or complaint built on US 6,352,879 today is built on claims that a final, affirmed agency determination has rendered unpatentable — there is effectively no enforceable claim left.
IPR2023-00073 — Micron Technology, Inc. v. Katana Silicon Technologies, LLC
- Type: Inter Partes Review
- Filed: 2022-10-28
- Status: Final Written Decision – Appealed (terminated at the PTAB 2024-05-13; appeal to the CAFC affirmed 2026-04-21)
- Judge panel: Docket aggregators list APJs Elizabeth Roesel, Julia Heaney, Sheldon McGee, and Minn Chung — four names, which reflects a Panel Change Order dated 2023-09-25 in the docket. The deciding panel on the FWD was three of these APJs; I have not verified the post-change composition from Paper 40 itself and recommend pulling it before citing the panel in a filing.
- Petition grounds: All five grounds were § 103(a) obviousness over Micron's own Micron-origin patents combined with WO 96/13066 (Mostafazadeh) as the wafer-level adhesive reference, per the Patent Owner's Preliminary Response:
- Ground 1: claim 7 — Ball (US 7,166,495) + Mostafazadeh
- Ground 2: claims 8, 9 — Ball + Mostafazadeh + Tsumura (US 4,821,944)
- Ground 3: claims 1, 2, 10, 11, 15 — Ball + Fogal (US 5,323,060) + Mostafazadeh
- Ground 4: claims 3, 4, 12 — Ball + Fogal + Mostafazadeh + Tsumura
- Ground 5: claims 5, 6, 13, 14 — Ball + Fogal + Mostafazadeh + Ma
- Institution decision: Instituted on 2023-05-15 (Paper 13) as to claims 1–15 — the Patent Owner's Notice of Appeal characterizes the institution decision as finding a reasonable likelihood Micron would prevail "with respect to claims 1-15."
- Final Written Decision (Paper 40, 2024-05-13): The Board held all challenged claims — 1 through 15 — unpatentable under § 103 over the Mostafazadeh-based combinations. The dispositive issue was claim construction: the Board rejected Katana's proposed construction of "adhesion layer" as "a pre-formed layer that is adhered" and adopted Micron's construction — "a layer that adheres." The Board reasoned that the claims and specification expressly call for "forming" an adhesion layer on the back surface of a wafer, strongly suggesting the layer need not be pre-formed and "could be formed in situ on the back surface of a wafer," and that the specification's disclosed solution to the overflow/underfill problems was wafer-stage formation of the adhesion layer before dicing — not the use of a thermo-compression sheet specifically. No claim was held patentable; no claim survived.
- Settlement / termination: No settlement. The case terminated at the PTAB with the FWD, and Katana appealed.
- Appeal: Katana filed a Notice of Appeal on 2024-07-12 to the Federal Circuit, appealing the FWD (Paper 40) and the institution decision (Paper 13). Katana's three FWD appeals (from IPR2023-00071, -072 on RE38,806, and -073 on the '879 patent) were consolidated: Katana Silicon Technologies LLC v. Micron Technology, Inc., Nos. 2024-2100, 2024-2101, 2024-2103 (lead 24-2100; panel included Judge Stoll). The sole dispute on appeal was the construction of "adhesion layer." On 2026-04-21 the CAFC issued a nonprecedential opinion affirming the Board's final written decisions in all three proceedings, holding that claim language, the absence of lexicography or disavowal, and the specification all support the "a layer that adheres" construction. Opinion: CourtListener — Katana Silicon Technologies LLC v. Micron Technology, Inc.; secondary summary: VitalLaw IP Law Daily (2026-04-21).
- Defensive value: Maximum. Claims 1–15 of US 6,352,879 have been held unpatentable in a Final Written Decision that the Federal Circuit affirmed. After mandate and issuance of the certificate, the claims are canceled. An infringement theory built on any claim of this patent is sanction-bait; a defendant should move to dismiss or for summary judgment on invalidity/unenforceability of the asserted claims (and note the patent expired ~2018-12-29/30, so only pre-expiration conduct could ever be at issue).
Sources: PTAB docket record (gaeflex mirror), RPX Empower docket, Patent Owner's Notice of Appeal (RPX insight), Patent Owner's Preliminary Response (USPTO PTACTS), Patterson + Sheridan Federal Circuit Summary (week ending 2026-04-24).
Strategic summary
Claims CANCELED vs. SUSTAINED vs. UNTESTED. Every claim of US 6,352,879 — claims 1 through 15, including independent claims 1, 7, 10 (and dependent claims 2–6, 8–9, 11–15) — was challenged in IPR2023-00073 and held unpatentable under § 103. The FWD was affirmed by the Federal Circuit on 2026-04-21, so no claim of this patent was sustained by the Board and no claim remains untested. This is a total victory for the defense side: the patent has been wiped out claim-by-claim, and the Board's "adhesion layer" = "a layer that adheres" construction (which foreclosed Katana's distinguishing argument) is now the law of the case, binding on Katana in any forum. Separately, the patent expired on or about 2018-12-29/30 (20 years from the parent application's 1998-12-30 filing), so even in the pre-IPR world the only theoretically recoverable damages window closed years ago.
Estoppel landscape. § 315(e)(2) estoppel binds only Micron and its privies: they cannot re-litigate in district court or before the ITC any ground they raised or reasonably could have raised in IPR2023-00073 — but that is irrelevant to their defense posture, since they won. Critically, estoppel does not run against a new, unrelated defendant. If Katana asserts the '879 patent against a defendant that is not Micron or a privy, that defendant is free to raise the very same Mostafazadeh/Ball/Fogal/Tsumura/Ma combinations — or any other § 102/§ 103 art — in district court. In practice, though, a new defendant should not need to: the affirmed FWD means the claims are canceled (subject only to the mechanics of the mandate/certificate), and the expired patent plus the final invalidity determination should dispose of any complaint at the pleading or summary-judgment stage. Note that the CAFC's affirmance is nonprecedential and technically binds only the parties (Katana), so a meticulous defendant will still want its own invalidity motion grounded in the IPR record rather than relying solely on issue preclusion.
Pattern signals. The same petitioner, Micron, filed three same-day IPRs (2022-10-28) against the Katana/Longhorn portfolio — two against the reissue RE38,806 (IPR2023-00071, -072) and one against the '879 patent (IPR2023-00073) — all instituted the same day (2023-05-15), all decided the same day (2024-05-13), and all affirmed in a single consolidated CAFC opinion (2026-04-21). Katana (a Longhorn IP affiliate/NPE that acquired the patent from Sharp in 2018) litigated aggressively: it appealed all three FWDs and separately pursued CAFC appeals (Nos. 23-2007, 23-2095) over the Idaho bad-faith-assertion bond order in the parallel Micron district-court litigation — a losing posture across the board. Unified Patents appears in the record only as the litigation-data provider (via Google Patents and RPX); it is not the petitioner. The takeaway: this is a heavily litigated, expired, NPE-held patent whose claims have now been invalidated through final, affirmed IPR determinations — the clearest possible signal that no further IPR is needed and that district-court assertion should be terminable on the merits.
Recommended next steps
- If you are a defendant facing assertion of US 6,352,879: cite the FWD and the affirmance directly. The FWD is IPR2023-00073, Paper 40 (2024-05-13) — available on the USPTO PTAB system (PTACTS/PTAB E2E) — and the affirmance is Katana Silicon Technologies LLC v. Micron Technology, Inc., Nos. 2024-2100, -2101, -2103 (Fed. Cir. 2026-04-21), opinion at CourtListener. Disposition: the Board's determination that claims 1–15 of the '879 patent are unpatentable was affirmed. Move to dismiss or for judgment on the pleadings, and separately note the patent's ~2018-12-29/30 expiration forecloses any forward-looking relief.
- Verify the certificate of cancellation. After the CAFC mandate issues, the USPTO should have issued a certificate canceling claims 1–15 of the '879 patent. I could not confirm certificate issuance from the sources available; check the USPTO Patent Center file wrapper for 09/604,081 or the assignment/status record before representing the claims as formally canceled (as opposed to finally adjudicated unpatentable).
- Confirm the deciding panel from FWD Paper 40 if you plan to cite the panel (the docket shows four APJ names due to a 2023-09-25 panel change; the FWD itself will name the three deciding judges).
- No active PTAB proceedings are pending, so there are no institution-deadline or FWD-date milestones to track. If Katana's remaining district-court litigations (e.g., the Idaho Micron case) are revived, the affirmed FWD is your dispositive lever there too — and Katana's obligation to post the previously ordered $8M bond in Idaho remains a separate pressure point.
Constraint compliance note: I have not fabricated any proceeding numbers — IPR2023-00073 is the only proceeding I identified against US 6,352,879, and its existence is confirmed by multiple independent web sources despite the ODP ingest showing none. The sibling IPRs -071/-072 concern RE38,806 and are identified here only as context, not as '879 proceedings. Where I could not verify a detail (post-panel-change judge composition, certificate issuance, exact CAFC-docket-to-IPR mapping), I have said so explicitly rather than guessing.
Generated 9/3/2026, 12:48:18 AM
Ownership chain (2)
Asserters network →Structured records extracted from the assignment-history narrative below. Each entity links to its full ownership-network profile.
1998-12-30 · Assignment
Yasuki Fukui, Yoshiki Sota, Yuji Matsune, Atsuya NaraiSharp Corporation
? · recorded 2018-08-12 · Assignment
Sharp CorporationKatana Silicon Technologies LLC
transfer-to-asserter
Assignment history
Inventors, original assignee, and the chain of ownership recorded with the USPTO — including the correspondent attorney who recorded each assignment, since shell-LLC chains often share one repeat-player attorney even when the entity names look unrelated. Surfaces NPE / patent-troll patterns: shell-entity transfers, known asserters in the chain, repeat correspondent fingerprints, pre-litigation assignments, and bankruptcy fire-sales.
Inventors
All four named inventors were employees of Sharp Corporation at the time of filing:
| Inventor | Employer at filing | Notes |
|---|---|---|
| Yasuki Fukui | Sharp Corporation | ~10 patents in semiconductor/package art at Sharp (PatentLeaderboard) |
| Yoshiki Sota | Sharp Corporation | — |
| Yuji Matsune | Sharp Corporation | — |
| Atsuya Narai | Sharp Corporation | — |
Unusual pattern check: No evidence that the inventors departed Sharp shortly after filing (parent application filed 1998-12-30; issued 2002). The portfolio left Sharp only ~20 years later via corporate-level monetization, not via inventor flight. Pattern not present.
Original assignee
Sharp Corporation (Osaka, Japan) is the entity named on the issued patent (original assignee per Google Patents; the USPTO assignment records likewise show the patents as originally Sharp's, per contemporaneous press coverage of the sale).
- Line of business: Operating electronics manufacturer (LCDs, sensors, memory, semiconductor process/package technology). Sharp did operate its own semiconductor business and developed CSP-type packaging, so the '879 technology sat inside a real product company.
- Product embodiment: Plausible but not independently verified here; Sharp was a practicing semiconductor maker at the priority date.
- Current status: Still operating, but since 2016 a subsidiary of Foxconn / Hon Hai Precision Industry. Sharp's semiconductor patent estate was monetized by Foxconn via sale to an NPE vehicle in 2018 (IAM, June 19, 2018: "Longhorn IP unit acquires former Sharp semiconductor patents from Foxconn"). Sharp's own semiconductor fabs were largely wound down/spun off in the 2010s.
Assignment timeline
I could not directly query the USPTO Assignment Center within my tool budget, so I cannot certify reel/frame numbers from the primary database. The findings below rest on Google Patents legal-event data, RPX/IPWatchdog/IAM reporting, and litigation exhibits (which are consistent with one another). Treat reel/frame fields below as unverified — I have not fabricated them.
1998-12-30 (executed) / recorded pre-issue — application 09/223,272 (parent of the '879 divisional; issued as US 6,100,594) filed by Sharp Corporation.
- Conveyance: original application ownership (assignee of record)
- Assignor: inventors Fukui, Sota, Matsune, Narai
- Assignee: Sharp Corporation
- Reel/frame: not retrieved
- Context: standard employment assignment on filing.
2018-08-12 (recorded; execution date not shown in the secondary source) — per Google Patents legal events, "ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SHARP CORPORATION."
- Conveyance: Assignment (patent rights purchase)
- Assignor: Sharp Corporation
- Assignee: Katana Silicon Technologies LLC (attn: Khaled Fekih-Romdhane; address 8105 Rasor Blvd., Suite 210, Plano, TX 75024 — the Longhorn IP office address, per a Katana/Kioxia assignment recorded in the related US 7,402,903 file)
- Reel/frame: not retrieved (Google's event feed does not display it; the underlying document was also introduced at trial as P-27, "Patent Rights Purchase and Assignment Agreement between Sharp Corporation and Katana Silicon Technologies LLC," in Katana Silicon v. GlobalFoundries, 1:22-cv-00852)
- Context: transfer-to-asserter — Foxconn monetizing Sharp's former semiconductor portfolio by sale to a Longhorn IP NPE affiliate.
No other post-issuance assignments are visible in the secondary records I could reach (no merger, no security agreement, no further transfer out of Katana). Because I could not open Assignment Center directly, I cannot rule out additional recorded documents (e.g., a Sharp→Foxconn intermediate transfer in 2016–2018) — flagging that as an open item rather than asserting it did or did not occur.
Verification links: https://assignmentcenter.uspto.gov/ (search "Patent Number" = 6352879); mirrored at https://assignment.uspto.gov/patent/index.html.
Timeline diagram
timeline
title Ownership of US 6352879
1998 : Filed by Sharp Corp inventors
2002 : Patent issued to Sharp Corp
2016 : Sharp acquired by Foxconn
2018 : Assigned to Katana Silicon Technologies
: Katana is Longhorn IP affiliate
2019 : Katana sues Samsung
2021 : Katana sues Western Digital
2022 : Katana sues Micron and GlobalFoundries
2024 : PTAB finds claims obvious
2026 : Federal Circuit affirms invalidity
NPE / troll-pattern signals
Shell-entity transfer — present. The only post-issuance transfer moved the patent from operating company Sharp to Katana Silicon Technologies LLC, described in its own materials as "a semiconductor-focused intellectual property licensing company" that "acquires, develops, and enforces" patent portfolios (Longhorn IP press release). It is a single-purpose vehicle of Longhorn IP LLC, located at Longhorn's Plano, TX office, and sells no products. Supporting record: 2018-08-12 Sharp→Katana assignment; Longhorn IP "About Katana" statement; IAM June 19, 2018.
Known asserter in the chain — present. Katana/Longhorn is publicly catalogued as an NPE by RPX (RPX Empower: "Longhorn IP Opens Up Second Litigation Campaign… Katana Silicon Technologies LLC, an affiliate of Longhorn IP LLC, has filed its first litigation, accusing Samsung") and Unified Patents (portal lists Katana as parent/current assignee and tracks its W.D. Tex. cases). Katana asserted the '879 patent against Western Digital (6:21-cv-00374), Micron (1:22-cv-00214, later transferred to Idaho), and it was challenged in IPR2023-00073 by Micron.
Repeat correspondent across the chain — unclear. I could not retrieve correspondent-of-record fields from Assignment Center. The recurring individual is Khaled Fekih-Romdhane, manager of Katana and co-founder of Longhorn, who signs Katana assignment documents (e.g., the Kioxia→Katana assignment in the US 7,402,903 file, executed 2019-11-20, address 8105 Rasor Blvd., Suite 210, Plano, TX 75024, khaled@longhornip.com). Because I lack the reel/frame correspondent entries, I rate this unclear rather than confirmed.
Cascading transfers — not present. Secondary records show a single Sharp→Katana transfer, not a chain of LLC-to-LLC hops.
Pre-litigation transfer — present (weak timing). The assignment was recorded 2018-08-12; Katana's first infringement suit (Samsung, 6:19-cv-00344) followed ~9 months later (May 31, 2019, per RPX). For the '879 patent specifically, the first assertions came later still (WDC 2021, Micron 2022). That is not a sub-6-month sprint, but the sequence — acquire from Sharp/Foxconn, then sue Sharp's semiconductor competitors — fits the standing/venue-arrangement pattern.
Bankruptcy fire-sale — not present. Sharp was not bankrupt; the divestiture happened under Foxconn ownership as a monetization transaction.
Privateering — present. Sharp (via Foxconn) sold the portfolio to a Longhorn IP affiliate that immediately litigated against Sharp-competitor semiconductor manufacturers (Samsung, Micron, Western Digital, GlobalFoundries, SK Hynix, Kioxia). Longhorn's business model is documented in the TSMC v. Longhorn litigation (N.D. Cal.), where Longhorn's agreements show it shopping "offered portfolios" to TSMC for contributions plus licenses — i.e., classic NPE/privateer structuring with operating-company beneficiaries.
Defensive aggregator (anti-NPE) — not present. The chain terminates at Katana/Longhorn, an assertive licensing entity, not RPX/AST/LOT/OIN/Unified.
Verdict
NPE — high confidence.
The current assignee, Katana Silicon Technologies LLC, is a licensing-only affiliate of Longhorn IP (an RPX- and Unified Patents-catalogued NPE), holds no product business, and acquired the patent from Sharp/Foxconn in the 2018-08-12 assignment specifically to enforce it — which it did against Samsung, Micron, Western Digital, and GlobalFoundries. Two strong signals (shell-entity transfer to a known asserter; privateering out of an operating company) plus the Katana/Longhorn Plano address and Fekih-Romdhane management are sufficient; the only caveat is that exact reel/frame numbers and correspondent-of-record fields should be pulled from https://assignmentcenter.uspto.gov/ (search 6352879) to close the "unclear" items above.
Generated 9/3/2026, 12:47:47 AM
Prior art
Earlier patents, publications, and products that may anticipate or render the claims unpatentable.
I'll research the prior art cited against US 6,352,879. Let me start by locating the USPTO record and citation data.
The search results are noisy (the unrelated Japanese plating patent JP 6352879 B2 kept appearing) but I did confirm the Unified Patents portal lists 13 "Patent Art" references for US-6352879-B1. Now let me find the actual list of references cited on the face of the patent.
Let me try to retrieve the citation list directly from the Google Patents page for this patent.
I've reached the limit of live searches for this session. Here is my best-supported analysis, with explicit flags for what I could and could not verify.
Important scope caveat (read first)
I was not able to retrieve the complete front-page "References Cited" list (field 56) for US 6,352,879 B1 in this session. What I could verify is:
- The Unified Patents portal page for US-6352879-B1 states "Patent Art (13)" and "Non-Patent Literature (0)" — i.e., 13 U.S./foreign patent documents are cited on the face of the patent, and no NPL. (Source: https://portal.unifiedpatents.com/patents/patent/6352879)
- The Google Patents full text provided to me (authoritative copy) contains the specification's own prior-art discussion but the citation table was stripped from the HTML, so it does not enumerate the 13.
- I deliberately disregarded JP 6352879 B2 (electroless platinum plating, unrelated) that repeatedly polluted the search results, per your instruction to interpret the identifier "6352879" literally for the US patent.
Accordingly, I will not fabricate a "complete" list of 13 references. Below I give the references I can tie to this patent with confidence, plus a claim-level § 102 analysis for each, and a precise pointer to where the remaining references can be pulled.
References verified as tied to US 6,352,879 B1
1. Japanese Unexamined Patent Publication (Kokai) No. 9-121002 (Tokukaihei 9-121002)
- Cited in the patent's own Background, described as "Japanese Publication of Unexamined Patent Application No. 121002/1997."
- Disclosure: CSP (chip-size package) structures in two variants: (a) a chip disposed circuit-face-up and wire-bonded to a wiring pattern on a substrate, resin-sealed, with external connection terminals on the opposite side; and (b) a chip disposed circuit-face-down and connected to the wiring pattern via bump electrodes.
- Likely § 102 relevance: This is the closest background art to the wire-bonded CSP half of claims 1–6 and 10–15. It discloses mounting a chip on a wiring layer, wire-bonding it to electrode sections, resin sealing, and external terminals through the substrate — but as a single-chip CSP. It does not disclose stacking two chips, nor forming an adhesion layer on a wafer back surface before dicing. So it would not anticipate independent claim 1 (or claims 7/10) in full, but it is squarely relevant to the preamble and several claimed steps (e.g., claim 1 step (c), claim 2 step (g)) if the remaining steps were shown elsewhere.
- Date: Published 1997 — before the earliest priority date (JP priority Jan. 14, 1998; US filing Dec. 30, 1998), so it is citable under § 102(a)/(b) as to that date.
2. Japanese Unexamined Patent Publication (Kokai) No. 5-90486 (Tokukaihei 5-90486)
- Cited in the patent's own Background, described as "Japanese Publication of Unexamined Patent Application No. 90486/1993."
- Disclosure: Stacked multi-chip packages in ceramic packages, including (i) a pair of chips adhered back-to-back (back surfaces facing) and mounted on another chip pair via metal bumps; and (ii) a pair of chips stacked face-to-back with the upper chip's circuit surface facing the lower chip's back surface.
- Likely § 102 relevance: This is the closest background art to the stacking concept underlying claims 1, 7, and 10 (mounting a second chip on a first chip, back-to-back, and stacking multiple chips). It does not disclose a CSP-type insulating substrate with a wiring layer to which both chips are wire-bonded, nor wafer-level adhesion layers applied before dicing. It therefore would not anticipate claim 1, 7, or 10 standing alone.
- Date: Published 1993 — well before the priority dates; citable under § 102(a)/(b).
3. WO 96/13066 A1 (Mostafazadeh)
- Source of verification: The PTAB Final Written Decision in IPR2023-00073 and the Federal Circuit affirmance of April 21, 2026 (Katana Silicon Technologies LLC v. Micron Technology, Inc., Nos. 2024-2100/2101/2103) identified WO 96/13066 (Mostafazadeh) as the primary reference, with the challenged claims of US 6,352,879 (and RE 38,806) held obvious under § 103 over it in combination with other references.
- Disclosure: Per the IPR record, a stacked/encapsulated semiconductor package disclosure directed to wire-bonded die-attach packaging (the Mostafazadeh WO publication is in the Amkor/plastic-package line — related to US 5,894,108, "Plastic package with exposed die," Mostafazadeh et al., issued Apr. 13, 1999, which appears in later Art Unit citations of this family).
- § 102 vs. § 103 note: The Board's holding was obviousness (§ 103), not anticipation (§ 102) — meaning the Board did not find any single reference (including WO 96/13066) disclosing every element of the challenged claims. I cannot identify which specific claims (1–15) were challenged in the IPR from the materials available to me; the CAFC opinion characterized the dispute as centering on the construction of "adhesion layer" (construed as "a layer that adheres," not limited to a pre-formed sheet).
- Date: Published 1996 — before the priority dates; citable under § 102(a)/(b) as a reference, though the operative finding was § 103.
4. US 6,100,594 B1 (Fukui, Sota, Matsune, Narai; Sharp; filed Dec. 30, 1998; granted Aug. 8, 2000)
- Relationship: This is the parent application (Ser. No. 09/223,272) of which US 6,352,879 is a divisional; the patent text explicitly states "This is a divisional of application Ser. No. 09/223,272… now U.S. Pat. No. 6,100,594."
- § 102 relevance: None — it is not prior art against US 6,352,879 because the 6,352,879 claims are entitled to the same priority chain and it is the same inventive entity. I list it only to avoid confusion, since search results surfaced it repeatedly.
- Practical value: Its file wrapper and front page will contain essentially the same examiner-cited art as the divisional, which is useful if you are reconstructing the 13-reference list.
Claim-level § 102 assessment framework (independent method claims)
The independent claims are method claims 1, 7, and 10 (all confirmed in the authoritative full text):
- Claim 1 requires: forming a first adhesion layer on the back of a first wafer (circuit on front) → dicing → mounting the first chip back-side-down on a wiring layer → forming a second adhesion layer on the back of a second wafer → dicing → mounting the second chip on the first chip, back-to-back. No single verified reference above discloses all six steps (JP 9-121002 lacks stacking and wafer-level adhesion layers; JP 5-90486 lacks the wiring-layer/CSP context and wafer-level adhesion layers; WO 96/13066 was found not to anticipate, only to support obviousness in combination).
- Claim 7 swaps the first chip's attachment to the wiring layer for flip-chip bump bonding and adds wire-bonding of the second chip. JP 9-121002's face-down bump variant (Fig. 13(b)) is the closest single-reference counterpart for the first-chip connection mode, but again lacks the stacked second chip and wafer-level adhesion layer.
- Claim 10 is like claim 1 but attaches the first chip with an adhesive paste (claim 10 step (a)) rather than a pre-formed wafer-level layer — an arrangement the specification itself describes as conventional in the Background. This claim is the most vulnerable to a combination, and under the CAFC's "a layer that adheres" construction (April 21, 2026), a paste-based process is within the claim scope; that construction underpinned the § 103 invalidation.
Under a strict § 102 anticipation standard (every element in a single reference, arranged as in the claim), based on what I verified, no single identified reference anticipates claims 1, 7, or 10 in full. The PTAB's actual holding was § 103 obviousness.
What I could not verify (and where to get it)
- The full 13-reference field-56 list. Sources to pull directly: USPTO Patent Center for application 09/604,081 (or PatentCenter "bibliographic data" for US 6,352,879 B1), the Google Patents "Citations" tab for US6352879B1, or the USPTO full-page TIFF image of the granted patent's front page. The 13 will almost certainly include the two Japanese Kokai publications above (they are discussed in the Background and would have been cited by the examiner), plus U.S. and foreign art of record from the parent 09/223,272 prosecution.
- Which claims (1–15) were challenged in IPR2023-00073 and the exact combination references used with WO 96/13066. Recommend pulling the IPR2023-00073 Final Written Decision (May 13, 2024) directly.
- The full text of dependent claims 12–15 (truncated in the supplied source), which limits how precisely I can map dependent-claim anticipation.
If you can provide the field-56 citation table (e.g., a paste from USPTO PatentCenter or the Google Patents citations tab), I can complete the per-reference full-citation and per-claim § 102 analysis for all 13 documents.
Generated 9/3/2026, 12:47:59 AM
Obviousness
Combinations of prior art that suggest the claimed invention would have been obvious under 35 U.S.C. § 103.
Obviousness Analysis — U.S. Patent 6,352,879 B1 (35 U.S.C. § 103)
A. Framing: what has already been decided
Before constructing the analysis from first principles, it is important to flag that the obviousness of US 6,352,879 is no longer an open question. On May 13, 2024, the PTAB in IPR2023-00073 (Micron Technology, Inc. v. Katana Silicon Technologies LLC) issued a Final Written Decision holding all challenged claims (1–15) of the '879 patent unpatentable under 35 U.S.C. § 103. On April 21, 2026, the Federal Circuit affirmed in Katana Silicon Technologies LLC v. Micron Technology, Inc., No. 24-2100 (lead; consolidated with Nos. 24-2101, 24-2103) (nonprecedential). The sole dispute on appeal was claim construction of "adhesion layer"; the court agreed with the Board that the term means "a layer that adheres" and affirmed the obviousness findings. The mandate may not yet have issued as of this writing (April 26, 2026), but the merits determination is now affirmed. The analysis below explains why the claims were held obvious, the specific combinations, and the motivation-to-combine reasoning.
The Board's grounds (as reflected in the petition, the Patent Owner's Preliminary Response, and Katana's Notice of Appeal) are:
| Ground | Claims | Primary combination |
|---|---|---|
| 1 | 7 | Ball (US 7,166,495) + Mostafazadeh (WO 96/13066) |
| 2 | 8, 9 | Ball + Mostafazadeh + Tsumura (US 4,821,944) |
| 3 | 1, 2, 10, 11, 15 | Ball + Fogal (US 5,323,060) + Mostafazadeh (+ general knowledge) |
| 4 | 3, 4, 12 | Ball + Fogal + Mostafazadeh + Tsumura |
| 5 | 5, 6, 13, 14 | Ball + Fogal + Mostafazadeh + Ma (US 6,682,954) |
The CAFC characterized the decision as holding the claims obvious "in view of Mostafazadeh, in combination with other references," with the other references "not pertinent to this appeal."
B. The pivotal claim construction: "adhesion layer"
Every ground turns on a single disputed term. The claims require:
- Claim 1(a)/(d): "forming a first [second] adhesion layer on a back surface of a first [second] wafer on which no circuit is formed, a circuit being formed on a front surface of the [wafer]"
- Claim 7(c): "forming an adhesion layer on a back surface of a wafer on which no circuit is formed"
- Claim 10(b)/15: the same wafer-level adhesion-layer formation for the second chip (first chip attached via adhesive paste per claim 10(a)).
Katana argued "adhesion layer" means "a pre-formed layer that is adhered" — i.e., a solid sheet (like the specification's thermo-compression sheet 6) placed on the wafer in advance, which cannot be a liquid/paste adhesive that is later cured.
The Board and the Federal Circuit both rejected that construction, adopting Micron's proposed meaning, "a layer that adheres." The reasoning:
- Claim language: "adhesion" is an adjective describing the purpose/type of the layer ("a layer that provides adhesion"). Nothing in the claims requires a fully pre-formed layer requiring no further processing. Had the patentee wanted to claim a pre-formed sheet, it could have said so.
- No lexicography/disavowal: The specification discloses the thermo-compression sheet only as an example of an adhesion layer, not as a definition. The specification's discussion of the drawbacks of both paste ("potting") methods and thermo-compression sheets shows the disclosed solution was forming the adhesion layer at the wafer stage, before dicing — not the physical form of the layer. The adhesion layer may "be formed in situ on the back surface of a wafer."
- Ordinary meaning controls: Because neither the intrinsic record nor prosecution history excludes adhesives (glues/pastes) that become the adhesion layer, the broad construction governs.
This construction is dispositive: under it, Mostafazadeh's wafer-level adhesive coating is an "adhesion layer formed on a back surface of a wafer."
C. The references and what each supplied
1. Mostafazadeh — WO 96/13066 ("Method of Attaching Integrated Circuit Dies by Rolling Adhesives onto Semiconductor Wafers")
Mostafazadeh discloses the exact wafer-level processing sequence that the claims recite:
- An adhesive is applied (rolled) onto the back surface of a semiconductor wafer to form an adhesive coating;
- The coating is dried (B-stageable adhesive/epoxy in preferred embodiments);
- The wafer is diced into individual dies, each carrying "an adhesive layer that constitutes a portion of the adhesive coating";
- A selected die is attached to a support surface (die attach pad, substrate, etc.) by contacting the adhesive layer with the support surface; the adhesive is then cured.
Critically, the CAFC observed that Mostafazadeh, "like the '806 and '879 patents, recognizes the advantages of forming a layer that provides adhesion on a wafer before the wafer is cut or diced to produce individual chips with adhesive layers that neither overflow nor underfill the chip's surface." Under the Board's construction, Mostafazadeh's dried adhesive coating is an "adhesion layer" formed on the wafer back surface — satisfying claims 1(a)/(d), 7(c), and 10(b)/15(a)/(d). Notably, Mostafazadeh expressly states that tape (a pre-formed sheet) "has the drawback of being relatively expensive" — which Katana argued was a teaching-away from thermo-compression sheets, but which the Board/Court found irrelevant because the claims (as construed) do not require a sheet at all.
2. Ball — US 7,166,495 (and 3. Fogal — US 5,323,060): the stacked-die scaffolding
Both Ball and Fogal (both originally Micron patents) disclose vertically stacked semiconductor dice in a package — i.e., a first die mounted on a substrate and a second die mounted on the back of the first — with the stacked dice wire-bonded to the substrate and encapsulated. They provide the structural elements of claims 1(c)/(f), 2(g)/(h)/(i), 7(b)/(e)/(f)/(g), and the equivalents in claims 10–15: mounting a first chip on a wiring layer, mounting a second chip back-to-back on the first, wire-bonding both (or the top chip) to the substrate, and resin sealing.
- Fogal (US 5,323,060) supplies the wire-bonded stacked multi-chip module architecture — stacked dice with the bottom die mounted on a leadframe/substrate and the upper die(s) wire-bonded to the package.
- Ball (US 7,166,495) supplies a later, refined stacked-die package with adhesive die-attach between tiers and wire-bond interconnection, confirming this was a routine, well-understood packaging approach by the priority date.
As the Petition framed it (quoted in the POPR): "Ball and Fogal teach vertically stacking chips and Mostafazadeh teaches a method for producing individual chips with adhesive back surfaces that would simplify the stacking processes in Ball and Fogal."
4. Tsumura — US 4,821,944: the stud-bump wire-bonding details
Tsumura was relied on for dependent claims 3, 4, 8, 9, and 12, which add the specific wire-bonding sequence: forming a metal (gold) ball on an end of the wire, connecting that ball to the chip electrode pad, cutting the wire to leave a bump, optionally flattening the bump, and then thermosonically bonding the wire to that bump (so the wire approaches the upper chip at a steep angle and can be bonded close to the chip edge). Tsumura was used to show this two-step "ball-bump then wire-bond-to-bump" interconnection technique was known in the art.
5. Ma — US 6,682,954: dummy-pad routing
Ma was relied on for dependent claims 5, 6, 13, and 14, which add the "dummy pad on the first chip" routing: wire-bonding the second (upper) chip's electrode to a dummy pad on the first (lower) chip, and then wiring the dummy pad down to the substrate electrode — shortening the unsupported wire span from the tall upper chip. Ma supplied the concept of routing a bond from an upper die through an intermediate landing pad on a lower die.
D. Element-by-element mapping (representative claims)
Claim 1 (independent — core stacked, all-wire-bonded CSP method)
| Claim limitation | Prior art |
|---|---|
| 1(a) forming a first adhesion layer on back surface of a first wafer (circuit on front) | Mostafazadeh (roll/dry adhesive on wafer back, B-stage) |
| 1(b) dicing first wafer into separate chips | Mostafazadeh (dice wafer after drying) |
| 1(c) mounting first chip on a wiring layer, back surface facing wiring layer | Mostafazadeh (attach die, adhesive side down, to support surface) + Ball/Fogal (die on substrate) |
| 1(d) forming a second adhesion layer on back of a second wafer | Mostafazadeh (same process, repeated for second die) |
| 1(e) dicing second wafer | Mostafazadeh |
| 1(f) mounting second chip on first chip, back-to-back | Ball/Fogal (vertically stacked dice) |
| Claim 2 (g)–(i): wire-bonding both chips to substrate electrode sections; resin sealing | Ball/Fogal (wire-bonded stacked dice; encapsulation) |
The only "missing" element in the combination was the adhesion layer, which disappears once "adhesion layer" = "a layer that adheres": Mostafazadeh's B-staged adhesive coating formed on the wafer and diced with it meets 1(a)/(d) literally.
Claim 7 (independent — flip-chip bottom die variant)
| Claim limitation | Prior art |
|---|---|
| 7(a) insulating layer + metal bump on wiring layer | Ball/Fogal stacked-MCM art (bump/flip-chip die attach, resin underfill) |
| 7(b) mounting first chip face-down (circuit side to wiring layer) | Ball/Fogal / conventional flip-chip CSP (acknowledged in the '879 spec itself, Fig. 13(b) prior art) |
| 7(c) forming adhesion layer on back of a wafer | Mostafazadeh |
| 7(d) dicing | Mostafazadeh |
| 7(e) mounting second chip on first chip back-to-back | Ball/Fogal |
| 7(f) wire-bonding second chip electrode to wiring layer | Ball/Fogal (wire bonding of upper die to substrate) |
| 7(g) sealing | Ball/Fogal (encapsulation) |
Claim 10 (independent — adhesive-paste bottom-attach variant)
Claim 10 is claim 1's structure but with the first chip attached by adhesive paste applied to the wiring layer (the conventional "potting" technique the specification itself describes as background art), while the second chip still gets its wafer-level adhesion layer (10(b)) and is stacked (10(d)). Ball/Fogal supply the paste-attach of the bottom die and the stacking; Mostafazadeh supplies the wafer-level adhesion layer for the top die.
Dependent claims
- Claims 3, 4, 8, 9, 12 (ball-on-wire, cut, optional flatten, then wire-bond to the bump): Tsumura.
- Claims 5, 6, 13, 14 (dummy pad on the first chip, upper electrode wired to dummy pad, dummy pad wired to substrate): Ma.
- Claims 11 and 15: full-method versions of the claim-10 approach; the Board found them obvious for the same reasons as claims 1 and 10 (claim 15 is an independent claim with 15(a)/(d) adhesion-layer limitations met by Mostafazadeh).
E. Motivation to combine — why a POSITA would combine
Under Graham v. John Deere (383 U.S. 1 (1966)) and KSR Int'l v. Teleflex (550 U.S. 398 (2007)), the Board found — and the Federal Circuit agreed — that a person of ordinary skill in the art would have had an articulated, rational reason to combine these references with a reasonable expectation of success:
Same field, same problem. Ball, Fogal, and Mostafazadeh are all in semiconductor packaging/die-attach. Ball and Fogal address the density problem solved by vertically stacking dice; Mostafazadeh addresses the die-attach quality problem solved by applying adhesive at the wafer stage so the adhesive is "spread evenly and does not jut around the edges of the die." The '879 patent itself identifies stacked CSP packaging and the overflow/underfill problem as the design challenge — a challenge squarely within the combined teachings.
Direct substitution of a known die-attach technique into a known stacked-die process. The proposed combination is the paradigm KSR case: taking a known method (Mostafazadeh's wafer-level adhesive/dice/attach) and applying it to a known structure (Ball/Fogal's stacked wire-bonded dice) to improve manufacturability. The Petition's rationale — Mostafazadeh "teaches a method for producing individual chips with adhesive back surfaces that would simplify the stacking processes in Ball and Fogal" and "would make building multichip modules more efficient" — is a classic predictable-use motivation. A POSITA stacking dice needs die-attach material between (i) substrate and die 1 and (ii) die 1 and die 2; Mostafazadeh supplies a ready, even, pre-diced adhesive layer for both interfaces.
No unexpected results; only obvious-to-try design choices. Once "adhesion layer" is properly construed, there is no inventive leap between Mostafazadeh's single-die attach to a lead frame and using the same layer in a two-die stack. Mostafazadeh itself mentions that its process can be used where "more than one integrated circuit die [is] packaged in a single encapsulating package to form multichip packages (MCPs) or multichip modules (MCMs)" — an express pointer toward multi-chip packaging. The choice to apply that process to stacked (rather than side-by-side) MCMs is supplied by Ball/Fogal.
The dependent-claim refinements are routine engineering. Forming a gold-ball stud on the upper die's pad and then wire-bonding to it (Tsumura) is a known way to reduce wire sweep/loop and to keep bond locations near the die edge — the very goal the '879 specification describes. Routing a long upper-die bond through a lower-die dummy pad (Ma) is a known wire-routing expedient to shorten unsupported spans. These are predictable solutions to known wire-bonding layout constraints, not inventive steps.
Reasonable expectation of success. The Board rejected Katana's arguments that the combination would "not function" (adhesive squeeze-out onto bond pads; thermal stress from dual heating/cooling cycles; wire deformation). Those arguments presupposed Katana's narrow claim construction and relied on Mostafazadeh's B-stage reflow/heat features that are not claim limitations. Under the correct construction, the combined process is exactly what the '879 patent claims: adhesion layers formed on wafers before dicing, stacked chips, wire bonding, and sealing — all with known materials and known process steps.
F. Why the patent owner's counterarguments failed
Katana's primary non-obviousness arguments — all rejected by the Board and CAFC — were:
- "Mostafazadeh teaches away from pre-formed sheets" (it calls tape expensive). Rejected: the claims, as construed, do not require a pre-formed sheet; Mostafazadeh's own B-staged coating is an adhesion layer.
- "Mostafazadeh's reflow during bonding would overflow onto bond pads." Rejected: overflow onto bond pads is not a claim limitation; the claims merely require forming the adhesion layer on the wafer before dicing, which Mostafazadeh discloses. The "no overflow" goal is satisfied at the wafer-stage formation/dicing step.
- "Mostafazadeh never contemplated stacking or multi-step chip-to-chip mounting." Rejected: the combination with Ball/Fogal supplies the stacking; Mostafazadeh's mention of MCPs/MCMs and its generic die-attach teaching make application to a stack an obvious extension, and the Board found the dual heating/cooling stress argument unpersuasive on this record.
- Specification-only arguments (thermo-compression sheet described in both embodiments): Rejected as importing preferred-embodiment limitations into the claims absent lexicography or disavowal.
G. Bottom line
Under the controlling construction of "adhesion layer" as "a layer that adheres," the claims of US 6,352,879 are obvious over:
- Mostafazadeh (WO 96/13066) — the reference that anticipates the inventive heart of the claims: an adhesion layer formed on the wafer back, dried, diced with the wafer, and later cured on attachment;
- in combination with Ball (US 7,166,495) and/or Fogal (US 5,323,060) — for the vertically stacked, wire-bonded, resin-sealed multi-die package architecture; and
- in further view of Tsumura (US 4,821,944) (stud-bump wire bonding) and Ma (US 6,682,954) (dummy-pad routing) for the dependent-claim refinements.
A POSITA would have been motivated to apply Mostafazadeh's wafer-level die-attach process to the stacked-die packages of Ball/Fogal to simplify die stacking and improve bond coverage, with a reasonable expectation of success — the exact combination the PTAB found obvious on May 13, 2024, and the Federal Circuit affirmed on April 21, 2026.
Caveats: (1) My descriptions of Tsumura and Ma are inferred from their role in the IPR grounds (the stud-bump and dummy-pad limitations they were mapped to); I did not independently verify their full disclosures. (2) The Federal Circuit decision is nonprecedential and very recent (April 21, 2026); the mandate has likely not yet issued and a certiorari petition remains theoretically possible. (3) Claim 15's full text was truncated in my source; the IPR record confirms it is an independent claim with 15(a)/(d) adhesion-layer limitations, but I could not verify its exact wording.
Generated 9/3/2026, 12:48:23 AM
Extensions
Patent term adjustments, term extensions, continuations, divisionals, family members, and expiration dates.
Derivative works
Defensive disclosure: derivative variations of each claim designed to render future incremental improvements obvious or non-novel.
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- US 7745886US Patent 7,745,886 B2 (US7745886) — Summary Bibliographic data | Field | Value | |---|---| | Patent number | US 7,745,886 B2 (US7745886B2) | | Title | Semiconductor on insulator (SOI) switching circuit | | Inventors | Robert L. Zwingman…
- US 10346087The first search returned an unrelated Apple design patent (D593,087), not our target. Let me run additional targeted searches. Bibliographic data is confirming. Now let me check for any CAFC 2026 litigation involving this specific patent…
- US 10489314I'll search for the specific patent number 10489314 in the USPTO database and CAFC dockets. Summary: U.S. Patent No. 10,489,314 ("US10489314B2") I searched for the specific patent number 10489314 (and its B2 publication) and located…