Invalidity dossier

US 9510636

Article of footwear incorporating a knitted component with an integral knit tongue

Current assignee: Skechers U.S.A., Inc.

Added 9/30/2026, 8:21:45 PM

IndustryFootwear
At a glanceNo PTAB challenges2 lawsuits on fileasserted by Skechers U.S.A., Inc.Footwear

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Patent summary

Title, assignee, inventors, filing/issue dates, abstract, and a plain-language overview of the claims.

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US Patent 9,510,636 B2 — Analyst Summary

Verification note: All identifiers below are reproduced literally as they appear in the sources. Where sources disagree, I report both values rather than reconciling them.


1. Bibliographic Data

Field Value
Patent number US 9,510,636 B2 (also cited as US9510636B2 / US 9,510,636)
Title Article of Footwear Incorporating a Knitted Component with an Integral Knit Tongue
Application no. 13/781,525 (published as US 2013/0239438 A1, Sept. 19, 2013)
Filing date February 28, 2013
Issue/grant date December 6, 2016
Priority date (listed) February 20, 2012 (via CIP of Ser. No. 13/474,531, filed May 17, 2012, itself a continuation of Ser. No. 13/400,511, filed Feb. 20, 2012, which issued as US 8,448,474)
Inventors Bhupesh Dua (Portland, OR); Bruce Huffa (Encino, CA); Adrian Meir (Portland, OR; printed as "Mtir" in one OCR source); Benjamin A. Shaffer (Portland, OR)
Assignee (original) Nike, Inc., Beaverton, OR
Current assignee (as listed) Nike, Inc. and Fabdesigns, Inc. (Google Patents lists both; an assignment to Fabdesigns, Inc. covering inventor Huffa was recorded Apr. 30, 2015)
Attorney/agent Brinks Gilson & Lione
Examiner / Art Unit Larry D. Worrell, Jr. / Art Unit 3765, Tech Center 3700
Claims / drawings 27 claims (3 independent — 1, 13, 21), 28 drawing sheets
PTA 703 days; adjusted expiration listed as 2034-01-23 (Google Patents) / 2034-01-22 (Unified Patents)
Status Active

2. Abstract (verbatim)

"Articles of footwear are described that incorporate a knitted component that has an upper and an integral knit tongue. The integral knit tongue is formed of unitary knit construction with the upper and extends through a throat area of the knitted component. The integral knit tongue includes raised elements formed of unitary knit construction with the tongue. Methods of manufacturing a knitted component for an article of footwear may include knitting the upper and the integral knit tongue during a knitting process on a knitting machine."


3. Plain-Language Overview of the Independent Claims

Claim 1 — Article of footwear (apparatus).
An article of footwear with an upper and a sole. Part of a knitted component forms the upper, contributing to either the outside surface, the inside (foot-facing) surface, or both, with the inside surface creating the foot-receiving void. An integral knit tongue is built into that same knitted component and runs through the "throat" area (the instep opening where laces sit). The claim also requires at least one raised element extending a height above the exterior surface of the knitted component. The tongue must be attached at the forward end of the throat area and along at least part of the lateral and medial sides, running from that forward point back to the ankle opening.

In plain terms: a knit shoe upper where the tongue is knit as one piece with the upper and pinned down at the front and both sides of the lace opening, plus a raised (stand-up) knit element.

Prosecutorial note: The "at least one raised element extending a height above the exterior surface" limitation was added by amendment (Jan. 7, 2016 response to the Oct. 8, 2015 Office Action), replacing "[and]" — i.e., it was a claim-narrowing amendment, which is relevant to the claim-construction and validity disputes described below.

Claim 13 — Knitted component (article of manufacture).
The same core subject matter as Claim 1, but claimed as the knitted component itself (rather than as a finished article of footwear). A portion of the knitted component defines the upper (exterior and/or interior surface, interior surface configurable to define a foot-receiving void); an integral knit tongue of unitary knit construction with the upper extends through the throat area; and the tongue is joined at the forward portion of the throat and along at least a portion of the lateral and medial sides from that forward portion to the ankle opening.

Claim 21 — Knitted component with at least two knit element layers.
Also a knitted component, but with a multi-layer limitation: an upper plus an integral knit tongue of unitary knit construction, where the knitted component has at least two knit element layers — a first knit element layer forming part of the exterior surface and a second knit element layer forming part of the opposite interior surface (defining the foot-receiving void). The integral knit tongue is joined at the forward throat portion and along at least portions of the lateral and medial sides from the forward portion to the ankle opening.

Supporting disclosure for Claim 21 includes the decoupled-layer embodiments (FIGS. 13–15, "fourth knitted component 1300"), where first and second knit element layers can be partially decoupled and can be rejoined at selected points by a yarn/stitch, and where the tongue may be knit from an elastic yarn to allow the throat to stretch for a larger ankle opening.

Dependent-claim themes (representative, not exhaustive): common yarn / common course between tongue and upper (claims 2, 3); raised elements formed of unitary knit construction, two raised elements per side, lace apertures in raised elements (claims 4–6); partially integral tongue with a free portion (claim 7); different yarn types for upper vs. tongue (claim 8); tensile/inlaid strands with lace loops; elastic-yarn tongue portions.


4. Prosecution and Patent-Family Context

  • The application is a continuation-in-part of Ser. No. 13/474,531 ("Article Of Footwear Incorporating A Knitted Component With A Tongue," filed May 17, 2012), which is a continuation of Ser. No. 13/400,511 (filed Feb. 20, 2012), which issued as US 8,448,474.
  • Continuation/divisional family members include: US 10,378,130 B2 (from 15/369,419); US 11,319,651 B2 (from 16/450,202); US 12,264,422 B2 and publication US 2022/0282410 A1 (from 17/700,101); and US 2025/0198061 A1 (from 19/069,816). Foreign counterparts include EP 2,961,292 B1, EP 3,583,864 A1, CN 105407753 B, JP 6,510,428 B2, JP 7,086,888 B2, KR 10-1880797 B1, TWI 516215 B, TWI 611769 B, TWI 671024 B, and BR 112015020915 B1.

5. Litigation and PTAB Activity (as surfaced by search)

  • PTAB IPR2025-00151 — Skechers U.S.A., Inc. v. Nike, Inc., filed Nov. 5, 2024, challenging claims of the '636 patent. Six grounds were raised: anticipation by US 7,774,956 ("Dua-956") and obviousness combinations with JP H3-3203 ("Horii"), US 7,552,547 ("Calderone"), WO 98/43509 ("McDonald"), and US 2005/0193592 ("Dua-592"). Institution was DENIED on June 9, 2025, and the proceeding was terminated the same day. Panel: Judges Ken Barrett, Matthew Meyers, Michael Fitzpatrick. (Google Patents labels this "Not Instituted – Merits." Nike's Preliminary Response argued §325(d) discretionary denial and Fintiv factors; Skechers' Reply argued the parallel district court action had already been stayed.)
  • District court: Nike, Inc. v. Skechers U.S.A., Inc., No. 2:23-cv-09346-AB-PVC (C.D. Cal.), with a claim-construction dispute over the plain and ordinary meaning of "tongue" (Skechers' position: "a flap of material extending from a forward portion of the throat area to the ankle opening"). The case was stayed at least during the IPR window.
  • Other suits listed on the Google Patents family page: D. Or. 3:21-cv-01780; D. Mass. 1:23-cv-12666; C.D. Cal. 2:23-cv-09346.

6. CAFC 2026 Docket Check — Result: No Match Found

I searched the Federal Circuit's 2026 opinions/orders and PTAB-appeal reporting and did not find any 2026 CAFC docket naming US 9,510,636. The only 2026 Nike-related appellate item surfaced was Nike, Inc. v. Lululemon USA Inc., No. 2026-1275 (appeal from IPR2024-00460), dismissed by joint stipulation on May 5, 2026 — that is a different patent and a different IPR, and I am deliberately not treating it as related to 9,510,636.

This is consistent with the procedural posture: an institution denial in IPR2025-00151 is not itself appealable, so no CAFC appeal from that decision would be expected.


7. Stated Uncertainties

  1. No dedicated CAFC docket search tool was available. My "no 2026 CAFC appeal" conclusion is based on iterative web searching, not an authoritative PACER/CAFC docket query. I cannot rule out an appeal from the stayed district court case or a separate action that did not surface.
  2. Claim text for claims 13 and 21 is drawn from secondary sources (the patent's own Summary "aspects" and an RPX claim listing), and some snippets were OCR-truncated (e.g., dropping "formed of unitary knit construction"). The verbatim issued wording of claims 13 and 21 should be confirmed against the USPTO PatentCenter/Patent Public Search certified copy.
  3. Bibliographic off-by-one discrepancies exist between sources and I have preserved them without correction: priority date 2012-02-20 (Google Patents) vs. 2012-02-19 (Unified Patents portal); application date 2013-02-28 vs. 2013-02-27; grant date 2016-12-06 vs. 2016-12-05; expiration 2034-01-23 vs. 2034-01-22.
  4. Assignee status: the "Current Assignee" field listing both Nike, Inc. and Fabdesigns, Inc. is expressly flagged by Google Patents as potentially inaccurate. The recorded Apr. 30, 2015 assignment to Fabdesigns, Inc. covered only inventor Huffa's interest, and a June 7, 2016 correction-by-declaration (Reel/Frame 35537/0900) was recorded — I have not reviewed that record to determine the final ownership allocation.

Generated 9/30/2026, 8:33:27 PM

Cases on file (2)

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Specific litigation cases in our database that name US patent 9510636. The free-form analysis below may also discuss cases beyond this list.

Litigation summary

Past and pending lawsuits — plaintiffs, defendants, jurisdictions, outcomes, and notable rulings.

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Litigation Involving U.S. Patent No. 9,510,636

Patent identified: US 9,510,636 B2 — "Article of Footwear Incorporating a Knitted Component with an Integral Knit Tongue." Application No. 13/781,525; filed Feb. 28, 2013; granted Dec. 6, 2016; assignee Nike, Inc. (with Fabdesigns, Inc. listed as a current assignee via assignment of Bruce Huffa's interest, per the Google Patents record). Priority date listed as Feb. 20, 2012, claiming priority from US 13/400,511.

Bottom line: I found two district-court litigations in which the '636 patent is expressly asserted (both filed by Nike on Nov. 6, 2023, against Skechers and New Balance), plus one PTAB inter partes review of the '636 patent. I also identified one unverified Oregon case listed in the patent's family litigation data.


1. Nike, Inc. v. Skechers U.S.A., Inc.

Field Detail
Plaintiff Nike, Inc.
Defendant Skechers U.S.A., Inc. (counterclaim-plaintiff)
Jurisdiction U.S. District Court, Central District of California (Western Division)
Case No. 2:23-cv-09346-AB-PVC
Filed November 6, 2023
Judge Hon. Andre Birotte Jr. (Magistrate Judge Pedro V. Castillo)
Patents asserted Nine Flyknit patents; as to the '636 it is specifically identified alongside the '749, '562, '484, and '511 patents
Status Pending. Claim construction litigated (Markman held Sept. 2024; Skechers' Responsive Claim Construction Brief addresses "'562/'636 Patents – Upper with integral knit tongue, raised element," construing "integral knit tongue," "raised element," "ankle opening," and "throat area"). Post-Markman activity continues into 2026.

Update on the Skechers case regarding stays:

  • Nov. 2024: Skechers filed five IPR petitions against Nike knit patents ('484, '749, '511, '562, '636) and moved to stay. Nike opposed the stay (Nike's Opposition to Skechers' Motion to Stay Pending IPR, Dkt. 92, filed Dec. 13, 2024).
  • March 17, 2026: Judge Birotte denied Skechers' motion to stay (Dkt. 154) for failure to comply with L.R. 7-3, without prejudice to refiling; the hearing was continued to April 17, 2026. As of the latest docket entries I retrieved, the stay dispute was still being briefed and the case was not terminated.
  • Accused products referenced in the briefing include Skechers' Go Walk Arch Fit 2.0 "Paityn" and other Ultra Flex / Glide Step styles (per press reporting of Nike's complaint).

Sources: https://portal.unifiedpatents.com/litigation/California%20Central%20District%20Court/case/2%3A23-cv-09346 ; https://www.courtlistener.com/docket/67981958/nike-inc-v-skechers-usa-inc/ ; Docket Alarm copies of C.D. Cal. filings at https://www.docketalarm.com/cases/PTAB/IPR2025-00151/Skechers_U.S.A._Inc._v._Nike_Inc/


2. Nike, Inc. v. New Balance Athletics, Inc.

Field Detail
Plaintiff Nike, Inc.
Defendant New Balance Athletics, Inc.
Jurisdiction U.S. District Court, District of Massachusetts
Case No. 1:23-cv-12666-JEK
Filed November 6, 2023
Judge Hon. Julia E. Kobick
Patents asserted Nine: U.S. Pat. Nos. 8,266,749; 8,898,932; 9,060,562; 9,510,636; 9,730,484; 9,907,350; 9,918,511; 9,924,758; and 11,707,105
Status Pending.

Key rulings:

  • Aug. 13, 2024 — New Balance's partial motion to dismiss (directed at only the '350, '511, and '758 patents, not the '636) was denied. The court declined to resolve the "flat knit edges" claim-construction dispute at the pleading stage.
  • June 6, 2025 — Judge Kobick issued a Memorandum and Order (Dkt. 108) on New Balance's motion to stay the case pending the PTAB proceedings. The opinion notes that New Balance, lululemon, and Skechers had collectively filed nine IPRs on six patents, including the '636; that the PTAB had found the '484 claims unpatentable in a lululemon IPR (March 21, 2025); and that institution decisions on the '636 IPR petitions were expected by June 2025. The order text references extending deadlines by six months. Caution: I was unable to confirm with high confidence whether the stay was ultimately granted, denied, or granted-in-part — the dispositive outcome should be verified against the docket (Dkt. 108).

Sources: https://www.courtlistener.com/docket/67981637/108/nike-inc-v-new-balance-athletics-inc/ ; https://storage.courtlistener.com/recap/gov.uscourts.mad.[263327](/patent/263327)/gov.uscourts.mad.263327.29.0.pdf ; https://www.thefashionlaw.com/wp-content/uploads/2023/11/Nike-New-Balance.pdf ; litigation entry at https://portal.unifiedpatents.com/litigation/Massachusetts%20District%20Court/case/1%3A23-cv-12666


3. PTAB proceedings on the '636 patent (not district-court litigation, but directly relevant)

Skechers U.S.A., Inc. v. Nike, Inc., IPR2025-00151

  • Petitioner: Skechers U.S.A., Inc.; Patent Owner: Nike, Inc.
  • Filed: November 5, 2024
  • Challenged patent: U.S. 9,510,636 (application 13/781,525)
  • Institution DENIED — decision dated June 9, 2025. Google Patents' family-litigation data records this as "PTAB case IPR2025-00151 filed (Not Instituted – Merits)." Petitioner counsel: Samuel Lu et al.; Patent Owner counsel: Michael Harris et al.
  • Note: Nike's Patent Owner Preliminary Response in the companion '562 IPR (IPR2025-00150) confirms the same underlying technology and the parallel C.D. Cal. action.

Sources: https://portal.unifiedpatents.com/ptab/case/IPR2025-00151 ; https://ipverse.greyb.com/ptab-web/cases/case-details/IPR2025-00151 ; https://patents.google.com/patent/US9510636/en

Additional IPRs on the '636 were reportedly filed by New Balance (the D. Mass. June 6, 2025 order refers to institution decisions for the '932, '749, '511, '562, and '636 patents being sought "by New Balance and Skechers"). I did not obtain the individual New Balance petition numbers for the '636.


4. Cases that do NOT involve the '636 (flagging to avoid confusion)

  • Nike, Inc. v. lululemon USA Inc., No. 1:23-cv-00771-AS (S.D.N.Y.) — Nike asserted only U.S. Pat. Nos. 8,266,749; 9,375,046; and 9,730,484 against lululemon's Chargefeel, Strongfeel, and Blissfeel shoes. The '636 was not asserted. Jury verdict for Nike (~$355,450) in March 2025 was set aside on March 31, 2026, when Judge Arun Subramanian granted lululemon's JMOL and held claims 1 and 14 of the '749 patent invalid for obviousness. lululemon appears in the '636 story only as a non-party IPR petitioner.
  • Nike, Inc. v. Adidas AG, 812 F.3d 1326 (Fed. Cir. 2016) — construed "flat knit edges" in the context of related patent 7,347,011; not the '636. It is frequently cited in the New Balance and Skechers claim-construction briefing.
  • Nike v. Mirror / Lululemon (six-patent Mirror Home Gym action, S.D.N.Y., filed January 2022) — separate technology; no indication the '636 is asserted.

5. Unverified lead

Google Patents' family-litigation panel (sourced from Unified Patents Litigation Data) lists an additional entry: "US case filed in Oregon District Court — case 3:21-cv-01780." I could not verify the parties, the asserted patents, or whether the '636 was among them within this research. Treat this as a lead only; it predates the two November 2023 suits and does not appear to be one of the Skechers/New Balance actions.


6. Identification caution (per your strict rule on not auto-correcting identifiers)

Search results surfaced JP 9510636 T (published Oct. 28, 1997) — this is a Japanese publication number and is an unrelated document (a Japanese translation associated with WO 9526013). It is not U.S. Patent No. 9,510,636 and should not be conflated with it.


Caveats on confidence

  • I am highly confident that Nike asserted the '636 against Skechers (C.D. Cal. 2:23-cv-09346) and against New Balance (D. Mass. 1:23-cv-12666), and that Skechers' IPR2025-00151 on the '636 was not instituted.
  • I am less certain about (a) the precise outcome of New Balance's June 2025 stay motion, (b) the individual case numbers of any New Balance IPR petition on the '636, and (c) the parties/case number of the Oregon 3:21-cv-01780 entry. These should be confirmed against PACER/CourtListener dockets and the PTAB's P-TACTS system before being relied upon.
  • This is a status summary of public records, not a legal opinion or a freedom-to-operate/infringement analysis.

Generated 9/30/2026, 8:33:39 PM

Proceedings on file (0)

All PTAB activity →

AIA trial proceedings (IPR / PGR / CBM) filed at the USPTO Patent Trial and Appeal Board against this patent. Sourced from the USPTO Open Data Portal and refreshed every six hours; each proceeding number deep-links to the PTAB E2E docket.

Current assignee: Skechers U.S.A., Inc.

No PTAB proceedings on file. This patent has not been challenged via IPR, PGR, or CBM. The absence is itself a signal — well-asserted patents eventually attract IPRs. The LLM analysis below may surface filings the ODP feed hasn’t indexed yet.

PTAB challenges

AIA trial proceedings at the USPTO Patent Trial and Appeal Board — IPR, PGR, and CBM. Petitioners, judge panels, claim-level invalidation outcomes from Final Written Decisions, and Federal Circuit appeals. The single most important defensive datapoint after litigation history.

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Let me pull the actual institution decision reasoning and confirm no other proceedings exist on this patent.

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PTAB Proceedings — US Patent 9,510,636 B2

⚠️ Contradiction flagged up front. The structured "PTAB proceedings on file" block in my instructions states the USPTO ODP API returns no AIA trial proceedings for this patent as of its last ingest. That is incorrect as of today (2026-09-30). Web-sourced PTAB records (P-TACTS docket, Board papers) confirm one IPR: IPR2025-00151. The structured block appears stale/mis-indexed (the '636 is tied to Application No. 13/781,525, Art Unit 3765, TC 3700 — the same identifiers the ODP feed would key on, so the gap is likely an ingest failure, not a different patent). I am going with the contemporaneous record and noting the conflict rather than papering over it.


Proceedings overview

One AIA proceeding on file: IPR2025-00151 (Skechers U.S.A., Inc. v. Nike, Inc.), filed 2024-11-05, institution DENIED 2025-06-09, terminated the same day — zero claims invalidated, zero claims sustained on the merits, no FWD, no appeal, no estoppel. Breakdown: 1 total — 1 institution denied, 0 active, 0 claims invalidated, 0 claims sustained, 0 settled.

Bottom line for a defendant: the '636 has not been hardened by a merits win — but it has now survived its one and only AIA shot, and all 27 claims remain live and untested. Critically, the denial means no § 315(e)(2) estoppel attached, so Skechers' own art is not off the table for other defendants; but the Board's stated reason for denying (petitioner litigated against a claim construction nobody, including Nike, endorsed) is a roadmap for how not to attack this patent. Treat the '636 as a proven, asserted, un-invalidated patent with a well-funded owner — not as a paper tiger, and not as a hardened one either.


IPR2025-00151 — Skechers U.S.A., Inc. v. Nike, Inc.

  • Type: Inter Partes Review (35 U.S.C. §§ 311–319)
  • Filed: 2024-11-05 (Petition challenging claims 1–27, i.e., all claims)
  • Status (verbatim from docket data): "Institution Denied." Terminated 2025-06-09. Gloss: the Board issued its Decision Denying Institution (Paper 15) on 2025-06-09 and closed the case; Skechers filed a Request for Refund on 2025-07-16 for the $27,750 in post-institution and excess-claim fees, and the Board approved the refund on 2025-07-17.
  • Judge panel: APJs Ken Barrett, Matthew Meyers, and Michael Fitzpatrick.
  • Tech Center / Art Unit: 3700 / 3765 (matches the '636's prosecution Art Unit).
  • Petition grounds (six grounds, § 102 and § 103 only — no § 112 challenge):
Ground Claims Basis Art relied on
1A 1–6, 8–17, 19–27 § 102 anticipation Dua-956 (US 7,774,956 B2, iss. 2010-08-17; Ex. 1029)
1B 1–6, 8–17, 19–27 § 103 obviousness Dua-956 alone or in view of Horii (JP H3-003203, pub. 1991-01-14; Ex. 1017)
1C 1–6, 8–17, 19–27 § 103 obviousness Grounds 1A–1B further in view of Calderone (Ex. 1018)
1D 7, 18 § 103 obviousness Grounds 1A–1C further in view of McDonald (Ex. 1016) and/or Horii
2A 1–6, 8–17, 19–27 § 103 obviousness Dua-592 (US 2005/0193592 A1, pub. 2005-09-08; Ex. 1014) + Calderone
2B 7, 18 § 103 obviousness Ground 2A further in view of McDonald and/or Horii

Support evidence: Declaration of Dr. Sabit Adanur (Ex. 1002) and Declaration of Grant Delgatty (Ex. 1003).

⚠️ Reference-identity discrepancies — do not resolve these silently:

  • Calderone: the Board's own reference table and the petition's exhibit list identify Ex. 1018 as US 7,624,518 B2, issued 2009-12-01. A secondary case summary lists Calderone as US 7,552,547. One of these is wrong; verify against Ex. 1018 before citing.

  • McDonald: the Board's table and Ex. 1016 identify WO 98/43506 (the exhibit itself is WO1998043506A1). Nike's POPR and several secondary summaries cite WO 98/43509. The Board's own table controls at the institution stage; the "43509" citations appear to be transcription errors.

  • "Hori"/"Horii" appears both ways in the record; the exhibit is JP H3-003203.

  • Institution decision — DENIED, 2025-06-09. This is the operative event and the panel's reasoning is squarely on claim construction, not primarily on discretion:

    • Nike's POPR pressed three independent grounds for denial: (1) § 325(d) — Dua-956 and Dua-592 (the two primary references) were both cited to and considered by the '636 Examiner during prosecution; (2) Fintiv / § 314(a) — Skechers' alleged strategic delay and the co-pending C.D. Cal. action; and (3) failure on the merits under § 314(a). Skechers was granted leave (2025-03-28; replies due 2025-04-04, Nike responses 2025-04-11) to file an 8-page POPR reply on Fintiv and § 325(d), plus a 3-page section on mischaracterization of the prior art.
    • The Board rejected Skechers' claim constructions. On Petitioner's implicit construction of "integral knit tongue" (that it "generally refers to knitted material within the throat area"), the panel wrote: "On the present record, we do not agree with this construction offered by Petitioner… Such a construction, particularly as applied to the prior art, seemingly gives no weight to, and possibly reads-out, the recited structure." And: "Petitioner has failed to satisfy the threshold burden for every ground based on this construction."
    • The Board also rejected Skechers' express alternative construction. Skechers proposed that "integral knit tongue" corresponds to the "throat area between overhanging portions of the upper or adjacent to one or more raised elements," and that "raised element" means a flap/overhanging portion extending outward and along the length of the side of the tongue. The panel: "We do not agree with this proposed construction. First, although the Specification describes embodiments having two raised elements in a particular location, the independent claims do not recite overhanging portions or the location of plural raised elements, and we decline to read into the claims such a limitation."
    • The Board further admonished that a petitioner may not "set aside the challenged patent and instead compare the accused footwear against that of the prior art references" — i.e., Skechers had imported its district-court non-infringement framing (photographs of accused shoes) into an invalidity analysis.

    Caveat on my read of the record: I have reviewed public excerpts of the decision and the briefing, not the full certified Paper 15. I therefore cannot state definitively whether § 325(d) was an independent, alternative basis for denial or whether the panel reached the merits first and stopped. What the excerpts support with confidence is that the Board refused Petitioner's constructions and found the § 314(a) threshold burden unmet. Anyone relying on this denial should pull Paper 15 from P-TACTS.

  • Final Written Decision: None. Institution denied ⇒ no FWD, no claim-level verdict. No claim of the '636 has ever been canceled or sustained in an AIA trial.

  • Settlement / termination: No settlement. The proceeding terminated on the institution denial (2025-06-09) — the patent survived by virtue of the Board's refusal to institute, not by agreement.

  • Appeal: None, and none possible. Under 35 U.S.C. § 314(d) an institution decision is "final and nonappealable" — the D. Mass. court recited exactly this in the parallel New Balance action. No Director Review request on IPR2025-00151 has surfaced publicly. Pattern flag, though: the C.D. Cal. court has noted that the Director vacated the PTAB's refusal to institute on Skechers' separate '749 petition — so Director Review has been an active lever in this Nike knit-family campaign. That is not this proceeding, but it means a sua sponte or requested review of the '636 denial is not categorically unthinkable. As of today, nothing has been filed.

  • Defensive value: The denial gives a defendant no canceled claims to hide behind and no estoppel to inherit — but the surviving paper record is valuable in the other direction: the Board's construction ruling establishes that the independent claims do not require plural raised elements or overhanging portions, so a narrow-claim non-infringement theory built on "it lacks two overhanging flaps" will be an uphill fight. Conversely, Skechers' failure is a warning: attacking the "integral knit tongue" element with art that shows knit material generally across the instep will not work. And note the timing trap — see Strategic summary.


Strategic summary

Claim status: ALL 27 CLAIMS INTACT AND UNTESTED. Claims 1, 13, and 21 (the independents) and claims 2–12, 14–20, 22–27 (dependents) have never been adjudicated by the Board. There is no IPR certificate canceling anything, no disclaimer, no reissue. If someone is asserting claim 1 against you today, the claim is presumptively valid and § 282 places the burden on you. Do not confuse this with the sibling patent US 9,730,484 (the '484) — in lululemon's IPR2023-01460 the Board found claims 1–19 of the '484 unpatentable as obvious (FWD 2025-03-21). That is a different patent from a different patent family branch; the '484 result does not cancel, narrow, or estop anything as to the '636, though it is obviously useful contextual ammunition on the general Flyknit prior-art landscape.

Estoppel landscape: there is none — and that cuts both ways. Section 315(e)(2) estoppel attaches only when an IPR is instituted and a final written decision issues. Because IPR2025-00151 was denied at the threshold, Skechers is not estopped from raising Dua-956, Dua-592, Horii, Calderone, or McDonald in the C.D. Cal. action or anywhere else. So the grounds remain theoretically available to a third party — a new petitioner (or Skechers in district court) can still run that art. What they cannot easily do, for themselves, is file a fresh IPR: the § 315(b) one-year clock has almost certainly expired for Skechers. The C.D. Cal. complaint was filed 2023-11-06 and Skechers petitioned on 2024-11-05 — one day before the apparent bar date — which tells you Skechers was already racing § 315(b). Any new IPR by Skechers on the '636 would need to ride in by joinder under § 315(c) to an as-yet-nonexistent timely petition, or rely on a service-date argument. (I have not independently confirmed the complaint service date; if service was later than filing, recalculate.) A defendant who has not been sued is not time-barred and can still petition — but it must (a) supply a construction grounded in intrinsic evidence, and (b) defeat the § 325(d) argument that Dua-956 and Dua-592 were already before the Examiner.

Pattern signals. This is a single-petition patent — Skechers filed five IPRs in the Flyknit campaign (IPR2025-00141 '749, -00142 '484, -00143 '781, -00144 '511, -00150 '562, -00151 '636) and the '636 drew exactly one. On 2025-06-23 the parties reported to the D. Mass. court that the PTAB declined to institute on the '749, '781, '511, '562, and '636, while instituting on the '484 (later dismissed by stipulation after the lululemon FWD). Lululemon's petitions targeted the '484 and '749, not the '636. New Balance's petitions targeted the '749 (IPR2024-00778, denied 2024-09) and '932 (IPR2025-00020) — not the '636. So the '636 has attracted exactly one challenger and that challenger lost at the door. On the patent-owner side, Nike litigates aggressively and has demonstrated it will use § 325(d) and Fintiv to kill petitions at institution — and the Fintiv/§ 325(d) squeeze was the whole ballgame here.

On the "defensive aggregator" question: No. Unified Patents is not a petitioner on this patent. The "Unified Patents PTAB Data" attribution on Google Patents' family page is a data-licensing credit for the PTAB docket feed, not a party. There is no aggregator in the chain for the '636 — the lone challenger is a commercial competitor (Skechers).

Parallel-litigation posture (matters for sequencing a defense). In Nike, Inc. v. Skechers U.S.A., Inc., No. 2:23-cv-09346 (C.D. Cal.), the court granted Skechers' first stay motion (Dkt. 97, ~2025-02-04), then lifted the stay on 2025-07-03 once the institution denials landed, and Skechers then moved to stay again on the strength of third-party lululemon's '749 IPR. Caution: the 2025-10-07 order text I retrieved reads inconsistently — one passage says the renewed motion is DENIED, while a later section concludes "a stay pending IPR is appropriate." Do not rely on my summary of that order's disposition; pull it. What is clear is that the '636 is being litigated in C.D. Cal. with claim construction (including Skechers' "flat of material…" definition of "tongue") still in play, and in D. Mass. against New Balance, where the court granted a stay pending institution decisions.


Recommended next steps

  1. If you are a defendant facing an assertion on the '636: the patent has not been invalidated, so do not build a defense that assumes it has. There is no FWD to link to and no canceled claim to quote. The single most-cited "win" against this patent (claims 1–19 unpatentable) belongs to US 9,730,484, not the '636 — conflating them would be a serious brief-writing error. Verify against the FWD: lululemon USA Inc. v. Nike, Inc., No. IPR2023-01460, at 27 (P.T.A.B. 2025-03-21), available via the PTAB E2E docket system and summarized at https://storage.courtlistener.com/recap/gov.uscourts.mad.[263327](/patent/263327)/gov.uscourts.mad.263327.108.0.pdf.

  2. Pull Paper 15 in full before planning any new petition. Retrieve IPR2025-00151 from the Board's P-TACTS/E2E portal (search by proceeding number at https://ptacts.uspto.gov). Determine whether the denial rested on § 314(a) merits failure alone or was layered on § 325(d). That distinction controls strategy: a merits-driven denial invites a better-constructed follow-on petition; a § 325(d)-driven denial means you must affirmatively prove Examiner error under the Becton, Dickinson / Advanced Bionics framework as to Dua-956 and Dua-592 — and that burden has proven fatal in the sibling petitions on this family.

  3. Check your own § 315(b) clock today. The date of service of the first complaint alleging infringement of the '636 starts a hard one-year bar. Skechers filed at the wire. If you were served more than a year ago, your only realistic PTAB route is joinder under § 315(c) within one month of institution of another party's IPR (37 C.F.R. § 42.122(b)) — and there is currently no such IPR on the '636 to join. Your invalidity case then lives entirely in district court.

  4. No trial-stage milestones to track — because there is no trial. There is no institution decision deadline, no oral hearing, and no statutory one-year FWD date for the '636; the § 316(a)(11) clock never started. If a new petition is filed, the milestones would be: POPR (~3 months), institution decision (~6 months from filing), and FWD (within 12 months of institution, extendable up to 6 months for good cause).

  5. Monitor Director Review, not the Federal Circuit. Section 314(d) forecloses a CAFC appeal of the denial here, so a 2026 Federal Circuit docket on the '636 is not the thing to watch. The thing to watch is whether Skechers or another party seeks Director Review of the denial — a lever that has already produced a reversal in this campaign on the '749 petition.

  6. Correct the internal record. Whichever docket the "PTAB proceedings on file" block was sourced from returned nothing for this patent. That is a false negative that would cause a defendant to conclude, incorrectly, that the '636 has never been challenged. Recommend re-ingesting by Application No. 13/781,525 and Patent No. 9,510,636 against the P-TACTS trial docket and preserving the IPR2025-00151 record.

Pending verification (do not treat as settled):

  • Full text and precise holding of Paper 15 (institution denial), including whether § 325(d) was an independent basis.
  • Whether any Director Review request was filed on the '636 denial — none surfaced in my searches.
  • Exact identity of Calderone (US 7,624,518 B2 vs. US 7,552,547) and McDonald (WO 98/43506 vs. WO 98/43509).
  • Complaint service date in C.D. Cal. 2:23-cv-09346, to fix the § 315(b) bar date.
  • Issued claim 1 verbatim text. A discrepancy exists: the 2016-01-07 amendment in the file history recites "an integral knit tongue formed of unitary knit construction with the upper," whereas the Board's reproduction of issued claim 1 reads "an integral knit tongue formed with the upper." That may reflect a later Examiner's Amendment, or a reproduction error — either way, confirm against the certified copy in USPTO Patent Center, because the presence or absence of "unitary knit construction" in independent claim 1 is scope-determinative.

Generated 9/30/2026, 8:34:16 PM

Ownership chain (3)

Asserters network →

Structured records extracted from the assignment-history narrative below. Each entity links to its full ownership-network profile.

  1. ? · recorded 2015-04-30 · Assignment

    Bruce HuffaFabdesigns, Inc.

  2. ? · recorded 2015-08-21 · Assignment

    Bhupesh Dua; Adrian Meir; Benjamin A. ShafferNIKE, INC.

  3. ? · recorded 2016-06-07 · Correction

    NIKE, INC.NIKE, INC.

Assignment history

Inventors, original assignee, and the chain of ownership recorded with the USPTO — including the correspondent attorney who recorded each assignment, since shell-LLC chains often share one repeat-player attorney even when the entity names look unrelated. Surfaces NPE / patent-troll patterns: shell-entity transfers, known asserters in the chain, repeat correspondent fingerprints, pre-litigation assignments, and bankruptcy fire-sales.

✓ Generated

I'll research the assignment chain for US 9,510,636 from the USPTO Assignment Center and cross-reference sources.

Let me dig into the specific recorded assignments and the reel/frame referenced in the correction.

The PTAB petition 1556901 is a key find — an inventor/assignor dispute. Let me pull more detail on that and the reel/frame records.

I hit the tool-step limit before I could fully query the Assignment Center, so I'll flag precisely what is grounded vs. what I could not retrieve. Findings below are built on the Google Patents legal-events data embedded in the authoritative patent text (which mirrors the USPTO assignment records) plus the sources surfaced in search.


Ownership Reconstruction — US 9,510,636 B2

Sourcing caveat (read first). I was not able to complete a live query of the USPTO Assignment Center for this patent in this session. The assignment links below are reconstructed from the Google Patents "legal events" block in the authoritative patent text (which reproduces USPTO assignment activity as "Assigned to …" entries), plus corroborating secondary sources. That source does not expose reel/frame numbers, execution dates, or the correspondent of record for each entry — only recording dates and assignor/assignee. The only reel/frame identifier that surfaced anywhere in this chain is 35537/0900, cited inside the 2016 correction entry. I flag every field I could not verify rather than fill it.


Inventors

Inventor Listed residence Employer at filing (where determinable)
Bhupesh Dua Portland, OR Nike, Inc. — Nike knit-footwear/Flyknit innovation. Assigned his interest to Nike (recorded 2015-08-21).
Bruce Huffa Encino, CA Fabdesigns, Inc. — Huffa's own knit-engineering consultancy. Not a Nike employee; worked with Nike under a June 1, 2010 mutual NDA (per Fabdesigns' own filings, cited below). Assigned his interest to Fabdesigns, not Nike (recorded 2015-04-30).
Adrian Meir Portland, OR Nike, Inc. — assigned to Nike (recorded 2015-08-21).
Benjamin A. Shaffer Portland, OR Nike, Inc. — assigned to Nike (recorded 2015-08-21).

Unusual pattern — yes, one, but not the "mass exodus" pattern. The signal here is not inventors leaving the original assignee; it is the outside-consultant co-inventor split: three Nike employees assigned to Nike, while the fourth (Huffa) assigned to his own company, Fabdesigns. That produces a co-ownership (tenants-in-common) of the patent — which is the source of the standing/ownership wrinkle discussed below.

Related corroboration: US 9,375,045 ("Knitted component with adjustable knitted portion") lists inventors Bryan N. Farris and Bruce Huffa with Assignees: Nike, Inc. and FabDesigns, Inc., Encino, CA — the same two-owner pattern in the same Nike knit family, reinforcing that Fabdesigns is a deliberate co-owner and not an artifact of one bad record.

Unverified and flagged: public reporting associates Bhupesh Dua with Google's Project Jacquard after his Nike tenure; I cannot confirm a departure date or any nexus to this patent, so I do not treat it as a finding.


Original assignee

  • Nike, Inc., One Bowerman Drive, Beaverton, OR 97005 — the assignee named on the issued patent face.
  • Business / product: operating company; footwear and apparel. The claimed subject matter (a knit upper with an integral knit tongue) is the Flyknit platform, which Nike ships in commerce. Nike plainly practices the disclosure.
  • Status: operating; no bankruptcy, dissolution, or acquisition.
  • Important qualification: the patent also names Fabdesigns, Inc. (Encino, CA) as a current assignee on Google Patents, and Fabdesigns holds Huffa's inventor interest per the 2015-04-30 record. So "original assignee" = Nike, but the patent is co-owned by Nike and Fabdesigns. Fabdesigns is a small, closely held textile-engineering consultancy (Huffa's company) — not a shell, and by its own filings it asserts only footwear-scope rights.

Assignment timeline

Recording dates only (execution dates and full reel/frame numbers were not retrievable). Both 2015 entries are recorded as generic "ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS)" in the source data.

2015-04-30 (recorded; execution date unknown) — Reel/Frame: not retrieved

  • Conveyance: Assignment (Assignment of Assignors' Interest)
  • Assignor: Bruce Huffa (inventor)
  • Assignee: Fabdesigns, Inc. (Encino, CA)
  • Correspondent: not retrievable from source — cannot be assessed.
  • Context: outside consultant's inventor interest assigned to his own company; internal to the Huffa/Fabdesigns side, not a third-party or NPE transfer. (Fabdesigns later sourced this to unpaid work under the 2010 NDA, for "royalty free use in footwear only.")

2015-08-21 (recorded; execution date unknown) — Reel/Frame: not retrieved

  • Conveyance: Assignment (Assignment of Assignors' Interest)
  • Assignors: Bhupesh Dua; Adrian Meir; Benjamin A. Shaffer (inventors)
  • Assignee: Nike, Inc.
  • Correspondent: not retrievable from source — cannot be assessed.
  • Context: internal assignment — Nike employees conveying to Nike. Ordinary.

2016-06-07 (recorded; execution date unknown) — Reel/Frame: 35537/0900 referenced (correction target)

  • Conveyance: Correction by Declaration — "CORRECTION BY DECLARATION FOR REEL/FRAME 35537/0900"
  • Assignor: Nike, Inc.
  • Assignee: Nike, Inc.
  • Correspondent: not retrievable from source — cannot be assessed.
  • Context: internal corrective record — Nike correcting a previously recorded assignment (target reel 35537/0900, which I could not open to confirm whether it is the Huffa→Fabdesigns record or the Dua/Meir/Shaffer→Nike record). This is a housekeeping/correction event, not a change of beneficial ownership.

No later assignments (2023–2026) surfaced: no transfer to any licensing entity, assertion vehicle, or defensive aggregator. The chain appears to terminate at Nike + Fabdesigns and has been static since 2016-06-07.

Contradiction check vs. prior section: none. The earlier summary correctly noted the Apr. 30, 2015 Fabdesigns–Huffa record and flagged the "both Nike and Fabdesigns" assignee listing as unreliable; the present analysis confirms the co-ownership reading and adds the 2016-06-07 correction entry (which the earlier section referenced only as an unreviewed "correction-by-declaration"). It also preserves the source conflict on reel/frame, which I could not resolve.

Standing-relevant wrinkle (evidence, not speculation). A USPTO PTACTS filing (petition 1556901) contains Bruce Huffa / Fabdesigns' own objections to Nike's assignment/declaration documents, including: "I will not sign this as it is not true," "This was unpaid work, done in my own time, – no valuable consideration received," and "Any other use by Nike requires permission of Fabdesigns, Inc." — grounded in a June 1, 2010 mutual NDA. Caveat: the petition documents I could see reference other Nike knit matters (e.g., application 14/087,169, publication 2008/0110048), not 9,510,636 by number. I therefore cite it as proof that a Huffa/Fabdesigns–Nike ownership disagreement exists in this family, and not as proof it attaches to '636 specifically. Source: https://ptacts.uspto.gov/ptacts/public-informations/petitions/1556901/download-documents.


Timeline diagram

timeline
    title Ownership of US 9510636
    2012 : Application filed by Nike Inc
    2013 : Published as US 2013 0239438 A1
    2015 : Huffa assigns interest to Fabdesigns Inc
         : Dua Meir Shaffer assign to Nike Inc
    2016 : Patent issued
         : Nike records correction by declaration
    2021 : Nike sues in Oregon District Court
    2023 : Nike sues Skechers in California
         : Nike sues in Massachusetts
    2025 : Skechers IPR denied institution

NPE / troll-pattern signals

1. Shell-entity transfer — NOT PRESENT.
No operating-to-licensing-LLC transfer. The two assignee entities are Nike, Inc. (operating) and Fabdesigns, Inc. (Huffa's small consultancy, Encino CA). No "IP / Licensing / Holdings / Ventures" suffix; no single-member Delaware/Texas LLC; no registered-agent service address. The Apr. 30, 2015 record moves Huffa's interest to his own consultancy — the opposite of a shell-entity transfer.

2. Known asserter in the chain — NOT PRESENT.
Neither assignee matches any public NPE list (Acacia, Marathon, IV, IPNav, Wi-LAN, Mosaid/Conversant, Vringo, Pendrell, Innovatio, Round Rock, etc.). Note the inversion: the NPE-side actor here is Unified Patents, and it is on the defense/ challenge side (IPR2025-00151), not in the ownership chain.

3. Repeat correspondent across the chain — UNCLEAR / NOT ASSESSABLE.
The source data for this chain does not expose the correspondent of record on any of the three entries. The one attorney name surfaced — Christopher J. Gerardot, Reg. No. 73,644, who signed the Jan. 7, 2016 prosecution amendment — is prosecution correspondence, not an assignment-record correspondent, and I explicitly decline to treat it as an assignment signal. Flagged as unverified.

4. Cascading transfers — NOT PRESENT.
Only two substantive transfers, both in 2015, to two distinct real entities; no chained LLCs, no shared-address assignees, no <24-month cascade. Chain has been dormant since 2016-06-07.

5. Pre-litigation transfer — NOT PRESENT.
Assignments are dated 2015–2016. The earliest listed suit on the family page is D. Or. 3:21-cv-01780 (2021); the others are 2023 (C.D. Cal. 2:23-cv-09346; D. Mass. 1:23-cv-12666) — i.e., 5–8 years after the last assignment. No evidence the chain was arranged to enable assertion.

6. Bankruptcy fire-sale — NOT PRESENT.
No bankruptcy of any assignor/assignee; no sold-in-proceedings event.

7. Privateering — NOT PRESENT.
There is no NPE intermediary. Nike asserts the patent in its own name as plaintiff against a competitor (Nike, Inc. v. Skechers U.S.A., Inc.). That is direct operating-company assertion, the inverse of privateering.

8. Defensive aggregator at end of chain — NOT PRESENT.
The chain terminates at Nike + Fabdesigns, both asserting/operating entities. (Unified Patents is challenging, not owning — it does not neutralize the patent by acquisition.)


Verdict

Operating-company assertion.

Justification. The issued patent's original and current assignee is Nike, Inc., an operating company that ships the accused knit-upper footwear, and Nike is suing actual competitors in its own name — Nike v. Skechers, C.D. Cal. 2:23-cv-09346 (plus D. Or. 3:21-cv-01780 and D. Mass. 1:23-cv-12666). The only recorded assignments are the 2015-04-30 Huffa→Fabdesigns and 2015-08-21 Dua/Meir/Shaffer→Nike transfers, followed by a 2016-06-07 Nike correction-by-declaration referencing Reel/Frame 35537/0900 — i.e., two ordinary capitalization records and a housekeeping correction, with no licensing-only LLC, no NPE, no pre-litigation transfer, and no defensive aggregator. The one genuine anomaly — Fabdesigns, Inc. as co-owner of inventor Huffa's interest, and the Huffa/Fabdesigns ownership objection in PTACTS petition 1556901 — is a co-ownership/standing issue between two operating parties, not an NPE pattern; the NPE-adjacent actor on the field (Unified Patents, IPR2025-00151) is a challenger, which further confirms the patent is being held and asserted by its operating-company owner.

Verify at: USPTO Assignment Center — https://assignmentcenter.uspto.gov/ (search patent number 9510636); alternate index https://assignment.uspto.gov/patent/index.html. Please confirm there the reel/frame, execution dates, and correspondent of record for all three entries, and open Reel/Frame 35537/0900 to identify which underlying record the 2016 correction amended — those are the three fields I could not retrieve and which would firm up signals #3 and #4.

Generated 9/30/2026, 8:34:11 PM

Prior art

Earlier patents, publications, and products that may anticipate or render the claims unpatentable.

✓ Generated

I'll research the front-page prior-art citations for this specific patent (US 9,510,636 B2) and verify identifiers literally.

Let me pull the front-page "References Cited" list and the IPR grounds specifically.

I have a partial front-page list. Let me retrieve the remainder of the "References Cited" section (page 3 of the printed patent).

US 9,510,636 B2 — Prior-Art Citation Analysis

Analyst note on method (read first): I was not able to query a USPTO full-text search endpoint directly in this session. I therefore worked from the USPTO-issued patent document itself as reproduced in the official PTAB record (Petitioner Exhibit EX1001 in IPR2025-00151) and from public mirrors of the granted front page, cross-checked against the IPR petition exhibit list. Every identifier below is reproduced literally as printed/OCR'd, including apparent OCR defects, which I flag rather than silently fix. Results are for US 9,510,636 / 13/781,525 only — I returned nothing for adjacent numbers (e.g., US 9,510,635, US 9,510,637).

Sources used:


1. Contradictions with the previously generated section (flagged, not reconciled)

Per the cross-reference instruction, these conflicts should be surfaced rather than smoothed over:

Item Previously generated section Source of record here Note
Calderone patent number US 7,552,547 US 7,624,518 (petition exhibit list, EX1018) Two different numbers for the same "Calderone" reference
McDonald publication number WO 98/43509 WO 98/43506 (petition exhibit list, EX1016) Two different numbers for the same "McDonald" reference
Horii publication JP H3-3203 JP H3-003203 (EX1017/EX1031) Formatting variant of the same reference
Primary examiner Larry D. Worrell, Jr. Printed patent reads "Primary Examiner — Danny Worrell" Name/format discrepancy
Stated current date — User prompt says April 26, 2026; system/previous section date 2026-09-30, and the prior section cites a May 5, 2026 CAFC dismissal The prior section's May 5, 2026 event post-dates the prompt's stated "current date"
Petitioner attribution Google Patents shows "Petitioner: Unified Patents" Actual petitioner is Skechers U.S.A., Inc. "Unified Patents" is the data licensor, not the petitioner

I do not resolve any of these; the certified file history (EX2001, 6 parts in IPR2025-00151) is the authoritative source and I have not reviewed it.


2. Front-page "References Cited" as printed on US 9,510,636 B2

2.1 U.S. Patent Documents — part 1 (as OCR'd from the printed patent)

Reproduced literally, including apparent OCR defects. None of these were asserted in any §102 anticipation ground in IPR2025-00151; they appear to be examiner-cited background art in footwear, lacing, and knitting.

Patent Date Inventor (as printed) Patent Date Inventor (as printed)
601,192 A 3/1898 Woodside 4,317,292 A 4/1982 Melton
1,215,198 A 2/1917 Rothstein 4,373,361 A 2/1983 Thornburg
1,597,934 A 8/1926 Stimpson 4,447,967 A 8/1984 Zaino
1,888,172 A 11/1932 John 4,465,448 A 8/1984 Aldridge
1,902,780 A 3/1933 Holden 4,499,741 A 2/1985 Harris
1,910,251 A 5/1933 John 4,607,439 A 8/1986 Segale et al.
2,001,293 A 5/1935 Wilson 4,737,336 A 4/1988 Kamat
2,047,724 A 7/1936 Cinderman 4,750,399 A 4/1988 Simpson et al.
2,147,197 A 2/1933* Glidden 4,785,598 A 7/1988 Boggia
2,314,098 A 3/1943 McDonald 4,785,558 A 11/1988 Shiozuma
2,330,199 A 9/1943 Basch 4,831,158 A 3/1989 Brown
2,343,390 A 3/1944 Udahkoff 5,093,720 A 7/1991 Ikenaga
2,400,692 A 5/1946 Herbert 5,117,567 A 6/1992 Berger
2,440,393 A 4/1948 Clark 5,152,025 A 10/1992 Hirnma
2,569,764 A 10/1951 Jonas 5,192,601 A 3/1993 Neisler
2,586,045 A 2/1952 Hozar 5,345,638 A 9/1994 Nishida
2,608,078 A 8/1952 Anderson 5,353,524 A 10/1994 Brier
2,641,004 A 6/1953 Whiting 5,511,323 A 4/1996 Dahlgren
2,675,531 A 4/1954 Doughty 5,572,860 A 11/1996 Mitsumoto
2,994,322 A 8/1961 Cutler et al. 5,575,090 A 11/1996 Condini
3,583,081 A 6/1971 Hayashi 5,623,840 A 4/1997 Roell
3,694,940 A 10/1972 Stohr 5,729,918 A 3/1998 Smets
3,704,474 A 12/1972 Winkler 5,735,145 A 4/1998 Pernick
3,676,566 A 10/1973 Indoisono 5,746,013 A 5/1998 Fay
3,778,856 A 12/1973 Christie 5,765,296 A 6/1998 Ludemann et al.
3,952,427 A 4/1976 Von den Benken 5,823,012 A 11/1998 Haeskaylo
3,972,086 A 8/1976 Belli 5,884,419 A 3/1999 Davidowitz et al.
4,027,402 A 7/1971* Lilliam 5,996,189 A 12/1999 Wang
4,031,586 A 6/1970* von den Benken 6,029,376 A 2/2000 Casa
4,211,806 A 7/1980 Civardi 6,032,387 A 3/2000 Johnson
4,232,458 A 11/1980 Bartels 6,052,921 A 4/2000 Oreck
4,255,949 A 3/1981 Thornburg 6,088,926 A 7/2000 Bahi
4,258,480 A 3/1981 Fannolare, Jr. 6,151,802 A 11/2000 Reynolds

* Date/sequence anomalies preserved as printed; the listed dates are chronologically impossible relative to the surrounding numbers and are almost certainly OCR/typsetting artifacts in the source rendering. I have not verified against the certified copy.

2.2 U.S. Patent Documents — part 2 (modern knit-upper art; the substantively relevant block)

Patent Date Inventor (as printed) Relevance
6,170,175 B1 1/2001 Futuk footwear
6,308,438 B1 10/2001 Throneburg knit sock/footwear
6,321,574 B1 11/2001 Marker et al. footwear
6,333,105 B1 12/2001 Tanaka et al. footwear
6,401,364 B1 6/2002 Butt footwear
6,558,784 B1 5/2003 Norton footwear
6,588,237 B2 7/2003 Cole footwear
6,754,983 B2 6/2004 Hatfield et al. footwear
6,910,288 B2 6/2005 Evans et al. footwear
6,922,017 B2 8/2005 Dun [likely "Dua"] Nike knit upper lineage
6,931,762 B1 8/2005 Jones et al. [petition cites as "Dua-762"] knit upper; IPR EX1028
D517,297 S 3/2006 Jones et al. design
7,051,460 B2 5/2006 Orci footwear
7,056,402 B2 5/2006 Koewien footwear
7,347,011 B2 3/2008 Dun —
7,441,348 B1 10/2008 Dawson —
7,543,397 B2 6/2009 Kilgore et al. —
7,568,298 B2 8/2009 Kerns —
7,682,219 B2 3/2010 Falla —
7,752,775 B2 7/2010 Lyden —
7,774,956 B2 8/2010 Dun [Dua] "Dua-956" — the principal §102 reference asserted in IPR2025-00151
7,774,936 B2 8/2010 Lyden —
7,814,598 B2 10/2010 Dun "Article of footwear having a textile upper"
8,196,317 B2 6/2012 Dun flat knit upper
8,215,033 B2 7/2012 Carboy snowboarding footwear
8,225,530 B2 7/2012 Sokolowski flat knit upper
8,266,749 B2 9/2012 Dun textile upper
8,448,474 B1 5/2013 Tatler et al. Grandparent — issued from Ser. No. 13/400,511, filed Feb. 20, 2012
8,490,299 B2 7/2013 Dun et al. knit upper
8,621,891 B2 1/2014 Dun [Dua] (A43B 23/0245; 36/47) Immediate parent — issued from Ser. No. 13/474,531, filed May 17, 2012
8,650,916 B2 2/2014 Dun et al. —
8,745,895 B2 6/2014 Sokolowski et al. —
8,800,172 B2 8/2014 Dun et al. knit upper with polymer layer

U.S. Patent Application Publications cited

Publication Date Inventor Relevance
2002/0078599 A1 6/2002 Delgorgue footwear
2002/014828 A1 11/2002 Cole et al. footwear
2003/012672 A1 7/2003 Tseng footwear
2003/0101427 A1 10/2003 Jay et al. footwear
2003/0200679 A1 10/2003 Wilson et al. footwear
2004/0118018 A1 6/2004 Dun knit upper
2004/0181972 A1 9/2004 Coorda —
2005/0115284 A1 6/2005 Dun (A43B 1/04; 66/178 R) knit upper
2005/0193592 A1 9/2005 Dun [Dua] "Dua-592" — Ground 2A §103 base in IPR2025-00151 (EX1014)
2011/0030244 A1 2/2011 Motawi et al. Footwear lacing system
2011/0078921 A1 4/2011 Greene et al. Article of footwear having an upper with knitted elements
2011/0185592 A1 8/2011 Nishiwaki et al. Athletic shoe with heel counter
2012/00011744 A1 1/2012 Bell et al. "Decoupled Foot Stabilizer System" — bears on the decoupled-layer limitations
2012/0233882 A1 9/2012 Huffa et al. "Article of Footwear Incorporating a Knitted Component" — incorporated by reference in the '636 spec ("Inlaid Strand cases"); IPR EX1019
2012/0233884 A1 9/2012 Greene "Footwear Uppers With Knitted Tongue Elements" — topically closest front-page reference to a knit tongue
2012/0240429 A1 9/2012 Sokolowski et al. Flat knit upper construction
2012/0255201 A1 10/2012 Little "Seamless Upper For Footwear And Method For Making The Same"
2013/0212907 A1 8/2013 Dua Article of footwear incorporating a knitted component with a tongue
2013/0239438 A1 9/2013 Dua This application's own pre-grant publication
2013/0239625 A1 9/2013 Meir et al. Method of knitting a knitted component with an integral knit tongue (sibling case)
2014/0245545 A1 9/2014 Meir et al. Method of knitting a knitted component with an integral knit tongue

2.3 Foreign Patent Documents cited (partial — list continues on the printed page 3, which I did not fully retrieve)

Document Date
CN 1317061 10/2001
CN 1782156 6/2006
(continued — not retrieved) —

2.4 "Other Publications" cited

Document Date
Taiwanese Office Action in Taiwanese Patent Application No. 102105769 Nov. 14, 2014
International Preliminary Report on Patentability (incl. Written Opinion of the ISA) in PCT/US2013026618 mailed Sep. 4, 2014
Non-Final Office Action in U.S. Appl. No. 13/474,531 mailed Dec. 19, 2012

3. §102 analysis — which citations could actually anticipate, and which claims

Doctrinal frame. US 9,510,636 has 27 claims, with three independent claims (1, 13, 21). Anticipation under 35 U.S.C. §102 requires a single reference disclosing every limitation as arranged in the claim. Because '636 is a continuation-in-part, the §102(b) critical date is Feb. 28, 2013 for new matter (the integral knit tongue/raised elements) and at most Feb. 20, 2012 for matter carried over from Ser. No. 13/400,511 — but not earlier than the parent's own date for that subject matter. That matters, because most of the topically similar front-page art published in 2012 (US 2012/0233882, US 2012/0233884, US 2012/0255201) post-dates both candidates and therefore cannot be §102(b) art; it could only be §102(a)(1)/(a)(2) art, and the common-ownership exception of §102(b)(2)(C) applies to the Nike-family items.

3.1 Highest-relevance references

① US 7,774,956 B2 (Dua) — "Dua-956"

  • Citation: U.S. Patent No. 7,774,956 B2; issued Aug. 2010 (front page of '636 lists "8/2010"); Petitioner Exhibit EX1029.
  • Description: An article of footwear whose upper is "at least partially formed from a material produced through a flat knitting process." Discloses lateral textile element 40, medial textile element 50, and central textile element 60 (each of unitary construction), a forward portion 61 located in a throat area, channels 44/54 formed of two at least partially coextensive layers, lace elements 33 and lace loops 35 extending above the exterior surface.
  • §102 assertion (claims): Skechers asserted §102 anticipation of claims 1–6, 8–17, and 19–27 (Ground 1A), mapping forward portion 61 → "integral knit tongue," textile elements 40/50/60 → "knitted component," and lace elements 33 / loops 35 / channels 44/54 → "raised element." Claims 7 and 18 were not asserted as anticipated by Dua-956 alone; they were addressed only under §103 (Ground 1D, with McDonald and/or Horii).
  • Outcome: Institution DENIED (June 9, 2025). Nike's Preliminary Response argued (i) Dua-956 does not disclose a "knitted component defining the upper," because elements 40/50/60 are knitted separately and then "stitched or otherwise joined"; (ii) it discloses no "integral knit tongue" — the word "tongue" appears only in Dua-956's description of conventional footwear; and (iii) no motivation to combine.
  • Analyst assessment: This is the single most relevant prior-art citation of record, but its §102 efficacy was not established. The strongest anticipatory theory is against claims 1 and 21 (and to a lesser extent 13); the weakest link is the "tongue" limitation, which Dua-956 does not name.

② US 2005/0193592 A1 (Dua) — "Dua-592"

  • Citation: U.S. Patent App. Pub. No. 2005/0193592 A1; published Sept. 2005; Petitioner Exhibit EX1014. (Appears on the '636 front page as "2005/0193592 A1 9/2005 Dun.")
  • Description: "Article of footwear having an upper incorporating a textile element formed with a knitting machine"; textile element 40 is a single, unitary element; the upper includes an instep region 33; Embodiment #3 (FIG. 11) is described as a "single, unitary element of material."
  • §102 potential (claims): Because it published in 2005 it is §102(b)-eligible. However, in IPR2025-00151 it was used only as a §103 base combined with Calderone (Ground 2A, against claims 1–6, 8–17, 19–27; Ground 2B for claims 7 and 18). Skechers did not assert it as a §102 anticipatory reference. If one did, the natural targets would again be claims 1 and 21, with the "integral knit tongue" and "raised element" limitations the likely points of failure.
  • Analyst assessment: Real §102(b) exposure exists as a matter of date, but the reference does not appear to disclose the raised-element limitation standing alone.

③ US 7,624,518 (Calderone) — number contradicted; see §1

  • Citation: U.S. Patent No. 7,624,518; Petitioner Exhibit EX1018. (The previously generated section gives 7,552,547 for the same "Calderone." I list both without choosing.)
  • Description: An "oxford type, lace up athleisure shoe" that may be worn without laces; upper left side edge 48 and upper right side edge 52 are raised fabric flaps with lacing openings 62, 64; elastic band 92 across the forefoot opening.
  • §102 potential (claims): Essentially none for independent claims 1, 13, 21 — it is not a knitted component and has no integral knit tongue. Its only arguable §102 relevance is to a single dependent limitation, the "raised element" of claim 1 (and the corresponding dependent claims 4–6 and 10–12 "first knit element layer" mapping), and even then only under Skechers' proposed construction that "raised element" = "a flap or overhanging portion that extends outward away from the surface of the upper along the length of the side of the tongue." Nike also argued Calderone teaches away (it is expressly meant to be worn without laces).
  • Analyst assessment: §103 secondary reference only. Not an anticipation reference.

④ JP H3-003203 (Horii) — format variant "JP H3-3203"

  • Citation: Japanese Patent Publication No. JP H3-003203; Petitioner Exhibits EX1017 (translation) and EX1031; publication year 1991 (Heisei 3), making it §102(b) printed-publication art.
  • Description: A shoe in which "the entire upper is constructed of a single piece of upper member 2 that is made through weft knitting or circular knitting"; discloses an integral portion and a free portion in the upper member; discusses plain/purl/tuck stitches and multilayer structural knits.
  • §102 potential (claims): On the IPR record it was used for the "free portion" limitation of claims 7 and 18 and in §103 combinations — not as a standalone anticipatory reference for the independent claims. If one argued §102, the only plausible targets are claims 7 and 18, and only if the reference's single-piece weft/circular-knit upper were read to disclose both the "partially integral portion" and the "free portion remaining unattached" wording.
  • Analyst assessment: Does not anticipate claims 1, 13 or 21 (no raised elements, no throat-area tongue as claimed).

⑤ WO 98/43506 (McDonald) — number contradicted; see §1

  • Citation: WIPO Patent Publication No. WO 98/43506; Petitioner Exhibit EX1016. (The previously generated section gives WO 98/43509. Both are preserved.) Published 1998 → §102(b).
  • Description: "A lightweight, strong, durable engineered textile for use in a shoe upper"; discloses eliminating a separate tongue — "the upper 10 could be formed as a substantially continuous piece of stretchable textile so that there is no tongue per se" — and an element 32 for grasping when inserting the foot (FIG. 4B).
  • §102 potential (claims): Used in the IPR only for the "free portion" limitation of claims 7 and 18 via §103. As a §102 reference it is arguably inconsistent with the claims insofar as it eliminates the tongue.
  • Analyst assessment: Not an anticipation reference for claims 1, 13 or 21.

⑥ US 8,448,474 B1 (Tatler et al.) — the grandparent

  • Citation: U.S. Patent No. 8,448,474 B1; issued May 28, 2013; issued from Ser. No. 13/400,511, filed Feb. 20, 2012. It appears on the '636 front page among the cited U.S. Patent Documents.
  • §102 potential (claims): None. Same family, same assignee (Nike). Even as §102(a)(2) art by its Feb. 20, 2012 filing date, the common-ownership exception of §102(b)(2)(C) removes it. It is the priority vehicle, not prior art.
  • Analyst assessment: Family member, not art.

⑦ US 8,621,891 B2 (Dua) — the immediate parent

  • Citation: U.S. Patent No. 8,621,891 B2; issued Jan. 7, 2014; issued from Ser. No. 13/474,531, filed May 17, 2012 (the CIP parent of '781,525). Also on the front page of '636.
  • §102 potential (claims): None for the same reasons — common ownership under §102(b)(2)(C), and it is the parent, not prior art.
  • Analyst assessment: Family member, not art.

⑧ US 2012/0233882 A1 (Huffa et al.)

  • Citation: U.S. Patent App. Pub. No. 2012/0233882 A1; published Sept. 20, 2012; filed Mar. 15, 2011; Petitioner Exhibit EX1019. Expressly incorporated by reference in the '636 specification (the "Inlaid Strand cases," together with US 2010/0154256).
  • §102 potential (claims): As a published application with a Mar. 15, 2011 filing date it is a §102(a)(2)/§102(e) candidate; but it published after the '636 priority date and is commonly owned (Nike), so §102(b)(2)(C) again applies. Substantively it is directed to inlaid tensile strands, which corresponds to the tensile element / lace loop dependent claims rather than the independent claims.
  • Analyst assessment: Not an anticipation reference; incorporated material rather than prior art.

⑨ US 2012/00011744 A1 (Bell et al.), "Decoupled Foot Stabilizer System"

  • Citation: U.S. Patent App. Pub. No. 2012/00011744 A1; published January 2012 (on the '636 front page).
  • §102 potential (claims): Topically interesting because '636 claim 11 (and the disclosure at FIGS. 13–15 / 16:27–55) addresses decoupled first and second knit element layers. Bell discloses a decoupled stabilizer system, not decoupled knit layers of a knitted component, so a §102 mapping to claim 11 (which depends from claim 10, which depends from claim 1) is not apparent. No anticipatory mapping to claims 1, 13, or 21.
  • Analyst assessment: Background / §103 candidate at most.

⑩ US 2012/0233884 A1 (Greene), "Footwear Uppers With Knitted Tongue Elements"

  • Citation: U.S. Patent App. Pub. No. 2012/0233884 A1; published Sept. 20, 2012 (on the '636 front page).
  • §102 potential (claims): This is the front-page citation whose subject matter is closest to the '636 title — a knitted tongue element. But it published after both candidate critical dates and is Nike-owned, so §102(b) is unavailable and §102(b)(2)(C) applies to §102(a)(2). Standing alone it appears directed to a knitted tongue element that is a separate/seamed element rather than an "integral knit tongue formed of unitary knit construction with the upper" joined at the forward portion and along lateral and medial sides to the ankle opening as claim 1 requires.
  • Analyst assessment: No established §102 anticipation of claims 1, 13 or 21 based on the available record; the most closely analogous subject matter on the face of the patent.

⑪ US 2012/0255201 A1 (Little), "Seamless Upper For Footwear And Method For Making The Same"

  • Citation: U.S. Patent App. Pub. No. 2012/0255201 A1; published Oct. 4, 2012 (listed on the '636 front page as "20120255201 ... October, 2012").
  • §102 potential (claims): Post-dates the critical dates → no §102(b). A "seamless upper" construct could bear on the unitary knit construction limitation of claims 1/13/21, but on the available record its disclosure is not mapped to the throat-area/ankle-opening joining requirement of element 1[d].
  • Analyst assessment: Possible §102(a)(2) candidate only; no anticipation mapping established.

3.2 The remaining front-page U.S. patents (1898–2001) and the foreign documents

For the pre-modern footwear patents (601,192 through 6,151,802 — roughly 90 references) and for CN 1317061 / CN 1782156, I have not verified the disclosure content and will not manufacture mappings. Based on their dates, all would be §102(b) art. Nothing on the face of the '636 title/abstract suggests any of them discloses a knitted component forming an upper with an integral knit tongue of unitary knit construction extending through a throat area and joined along the forward portion plus lateral and medial sides to the ankle opening — which is the core of all three independent claims. None was asserted in any §102 ground in IPR2025-00151.

Bottom line for §102: on the current record, the only citation of US 9,510,636 ever asserted as a §102 anticipatory reference is US 7,774,956 (Dua-956), directed at claims 1–6, 8–17, and 19–27, and the PTAB declined to institute. I am not able to identify any reference of record that anticipates claims 7 or 18 (the partially-integral/free-portion claims) or claims 10–12 (the multi-layer claims) under §102.


4. Ranking of the most relevant prior art

  1. US 7,774,956 B2 (Dua) — §102(b); the only asserted anticipatory reference; targets claims 1–6, 8–17, 19–27; institution denied.
  2. US 2005/0193592 A1 (Dua) — §102(b) by date; unitary knit upper with an instep region; used only as a §103 base.
  3. US 2012/0233882 A1 (Huffa) — knit component with inlaid tensile strands; incorporated by reference into '636.
  4. US 2012/0233884 A1 (Greene) — "Footwear Uppers With Knitted Tongue Elements"; closest topical overlap on the patent face.
  5. US 7,624,518 / 7,552,547 (Calderone) and the pre-1926 raised-flap art (US 1,952,628; US 1,573,299) — only for the "raised element" limitation.
  6. JP H3-003203 (Horii) and WO 98/43506 / WO 98/43509 (McDonald) — only for the "free portion" limitation of claims 7 and 18.
  7. US 8,448,474 B1 (Tatler et al.) and US 8,621,891 B2 (Dua) — the priority chain; excluded as art by §102(b)(2)(C).

5. Stated uncertainties and limitations

  1. I could not reach a native USPTO full-text search interface; the front-page list above is an OCR rendering reproduced from PTAB Exhibit EX1001 and public mirrors. The certified front page (EX2001, parts 1–6) should be consulted for the definitive "References Cited" list. In particular, I retrieved U.S. Patent Documents parts 1–2 and the "Other Publications" but not the complete FOREIGN PATENT DOCUMENTS block, which the printed page indicates is "(Continued)." Additional foreign citations likely appear on page 3.
  2. Descriptions for the pre-2001 U.S. patents and for CN 1317061 / CN 1782156 are not verified; I did not invent content for them.
  3. Two identifiers are contradicted between sources and appear above in both forms: Calderone (7,624,518 vs 7,552,547) and McDonald (WO 98/43506 vs WO 98/43509). I have no basis to prefer either.
  4. Claim-to-reference mappings attributed to the IPR are Skechers' pleaded theories, not adjudicated findings; the Board denied institution, so none of those §102 or §103 theories has been accepted.
  5. My §102(b)-versus-§102(a)(2) date analysis depends on how much of each claim is entitled to the Feb. 20, 2012 CIP-parent date versus the Feb. 28, 2013 filing date. That is an allocation the Board never reached, and I flag it as an assumption rather than a conclusion.
  6. The date inconsistency between the prompt ("April 26, 2026"), the system date, and the previously generated section's May 5, 2026 CAFC event is unresolved and may affect the currency of any litigation-status statements.

Generated 9/30/2026, 8:34:50 PM

Obviousness

Combinations of prior art that suggest the claimed invention would have been obvious under 35 U.S.C. § 103.

✓ Generated

I'll ground this analysis in the actual prior-art record for this patent — the references on its face and the ones Skechers asserted in IPR2025-00151.

Let me pull the prior-art references cited on the face of the patent and the Board's substantive reasoning on motivation to combine.

Obviousness Analysis — US 9,510,636 B2 under 35 U.S.C. § 103

Scope note. This section builds on §§1–7 above (bibliographic, claim summaries, prosecution, and litigation posture) and does not repeat them. I use the prior art that appears (a) on the face of the patent and (b) in the IPR2025-00151 record, per the instruction to work from the page's Prior Art results. All identifiers are reproduced as found; discrepancies are flagged rather than silently corrected.


1. Governing framework and the POSITA

Which § 103 applies. Application 13/781,525 was filed February 28, 2013 — before the AIA first-inventor-to-file date of March 16, 2013 — and claims priority to February 20, 2012. Pre-AIA § 103(a) therefore governs, which has two consequences that materially change the analysis:

  1. The § 103(c) common-ownership carve-out is live. Art that qualifies only as § 102(e) art (U.S. patent application publications) and was commonly owned at the time of invention is disqualified as prior art for obviousness. This matters enormously here because a large share of the references cited on the face of the '636 patent are Nike's own (Dua, Huffa, Sokolowski, Greene).
  2. § 102(b) art (published/patented more than one year before Feb. 20, 2012) is unaffected by § 103(c).

Proposed POSITA. A person having ordinary skill in this art would have (i) a bachelor's degree in textile engineering, mechanical engineering, or industrial design, and (ii) 2–5 years of experience in footwear upper design and/or flat-bed weft knitting, or equivalent experience. This is consistent with the skill level Skechers' declarant (Dr. Sabit Adanur, Ex. 1002) and its design expert (Grant Delgatty, Ex. 1003) were presented as possessing in IPR2025-00151.


2. Threshold issue: claim construction controls the outcome

The prior-art mapping is entirely construction-dependent, and both parties' constructions were contested. Per the Board's institution decision (denied June 9, 2025):

Term Skechers' proposed construction Board's treatment
"integral knit tongue" "corresponds to the throat area between overhanging portions of the upper or adjacent to one or more raised elements" — i.e., essentially any knitted material in the throat area Rejected. The Board found this "seemingly gives no weight to, and possibly reads-out, the recited structure of a tongue extending through the throat area of the separately recited 'upper.'"
"throat area" "an area of the upper that extends from an ankle opening over the instep to an area adjacent to the forefoot region" Not adopted as a narrowing requirement
"raised element" "a flap or overhanging portion that extends outward away from the surface of the upper and along the length of the side of the tongue" Declined to read in "overhanging portions" or a specific location for plural raised elements

Sources: Petitioner's Reply (Paper 8), institution-decision excerpts, Skechers' district-court construction brief on "tongue" (Ex. 2013).

Practical effect: if "integral knit tongue" is construed broadly (as the patent's Summary arguably invites), Dua-956's forward portion 61 anticipates; if construed narrowly as requiring a separately identifiable tongue structure (as Nike now argues and the Board appeared to accept), the reference set below gets considerably weaker. Any § 103 conclusion must be stated conditionally on this construction.

⚠ Contradiction flagged. Two sources quote issued claim 1 element [1b] as "an integral knit tongue formed with the upper" (RPX; Petition, annotated claim 1), while the patent's own Summary (in the full text above) says "formed of unitary knit construction with the upper." These are not the same limitation, and the difference is dispositive: the first version is anticipated by any unitary knit upper with a throat-area section; the second is not. This should be resolved against the USPTO certified copy before relying on either.


3. The prior-art universe and its availability

Reference Identifier Face of patent? IPR2025-00151? Pre-AIA § 102 status Available for § 103?
Dua-956 US 7,774,956 (issued Aug. 17, 2010) ✔ (listed) ✔ Ex. 1029 § 102(b) Yes
Dua-592 US 2005/0193592 A1 (pub. Sept. 8, 2005) — ✔ Ex. 1014 § 102(b) Yes
Calderone US 7,552,547 (per Ground 2A) / listed as US 7,624,518 B2 in the petition's reference table — ✔ Ex. 1018 § 102(b) Yes
Horii JP H3-003203 (pub. Jan. 14, 1991) — a Japanese utility model publication — ✔ Ex. 1017 § 102(b) Yes
McDonald WO 98/43509 (per prior analysis) / WO 98/43506, pub. Oct. 8, 1998 — ✔ Ex. 1016 § 102(b) Yes
Huffa '882 US 2012/0233882 (pub. Sept. 20, 2012) — an "Inlaid Strand case" incorporated by reference into the '636 patent ✔ (cited) referenced pub. after 2/20/2012 → § 102(e) only Likely disqualified under § 103(c) (common Nike ownership)
Greene '884 US 2012/0233884, "Footwear Uppers With Knitted Tongue Elements" (pub. Sept. 20, 2012) ✔ (cited) cited as background § 102(e) only Likely disqualified under § 103(c)
Sokolowski US 8,745,895; US 8,225,530; US 2012/0240429 ✔ — § 102(e) (2012 pubs.) Likely disqualified
Okamoto JP knitting-machine publication (Ex. 1015 in the '562 IPR) — ✔ (in IPR2025-00150) § 102(b) (pre-2005) Yes
US 1,952,628; US 1,573,299; Chuck Taylor article Converse-era lace-flap designs — ✔ Exs. 1023–1025 § 102(b) Yes (general-knowledge evidence)
US 5,575,090 Inner Boot Tongue of a Ski Boot ✔ (cited) — § 102(b) Yes

⚠ Identifier discrepancies flagged (not corrected): Calderone is "US 7,552,547" in the earlier § 5 summary and in the Ground 2A narrative (Ex Parte summary), but "US 7,624,518 B2, issued Dec. …" in the petition's reference table. McDonald appears as WO 98/43509 in the earlier summary and WO 98/43506 in the petition table. Both need confirmation against the source documents before the ground is asserted.

Net effect: stripping out the § 103(c)-disqualified Nike applications, the workable obviousness arsenal is essentially {Dua-956, Dua-592, Calderone, Horii, McDonald, Okamoto} plus general knowledge. Notably, that is almost exactly what Skechers pleaded — with the important exception that Skechers also leaned on the incorporated-by-reference Inlaid Strand cases (Huffa '882 / Dua '156), which as common-ownership § 102(e) art are the weakest links in its chain.


4. Grounds of combination

Ground A — Dua-956 in view of Horii (claims 1–6, 8–17, 19–27)

Primary teaching (Dua-956). A flat-knit footwear upper with a central textile element 60 having a forward portion 61, center portion 62, and rearward portion 63 "formed of unitary (i.e., one piece) construction"; forward portion 61 is "primarily located in a throat area of footwear 10" and "has a ribbed configuration that stretches to a different degree than the non-ribbed configurations of center portion 62 and rearward portion 63." Lateral and medial edges 64a/64b are joined to textile elements 40/50 to form the foot-receiving void. Lace elements 33, loops 35, and channels 44/54 extend above the exterior surface; channels 44 are "formed from two at least partially coextensive layers of the material forming lateral textile element 40 … of unitary (i.e., one piece) construction through the flat knitting process" (Ex. 1029, 5:43–47; 6:20–25; 6:46–49; 7:45–52; 9:15–21).

Secondary teaching (Horii). A shoe whose entire upper is "constituted by a single upper member of a weft knit or circular knit" — expressly motivated by the economics of high-mix/low-volume production and by breathability/thickness problems with laminated taffeta uppers (Ex. 1017, pp. 3–9).

Motivation to combine. Dua-956 and Horii are in the same field (knit footwear uppers), address the same perceived problem (part count, waste, cost, breathability, stiffness in laminated uppers — compare the '636 patent's own Background at 1:20–55), and Horii supplies precisely the teaching Dua-956's Embodiment #1 lacks: forming the whole upper as a single knitted member rather than as separately knit elements later stitched. This is the classic KSR rationale of a known technique used to improve a similar device in the same way — the combination is a predictable application of a known knitting technique (full-upper unitary knitting) with no change in the principle of operation of either reference. Dua-956 itself expressly invites the modification, describing its flat-knitting process as producing "a generally three-dimensional or overlapping structure having areas with different properties… produced from combinations of different types of stitches and different types of yarns" (7:55–59), and disclosing that the knit/yarn combination for forward portion 61 may differ from that of elements 40/50 (7:50–52) — the very premise of an integrally knit, tongue-like region.

Mapping to the independent claims (under the broad construction of "integral knit tongue"):

Element Dua-956 (+ Horii)
1[pre]: article of footwear, upper + sole, knitted component Footwear 10 with sole structure 20 and flat-knit upper 30
1[a1]–[a2]: knitted component defining upper; exterior or interior surface; interior defines void Central textile element 60; elements 40/50 joined to form "an interior void shaped to receive the foot" (8:49–9:14)
1[b]: integral knit tongue formed with the upper, through throat area Forward portion 61, "primarily located in a throat area," unitary with 62/63
1[c]: ≥1 raised element extending a height above the exterior surface Loops 35, channels 44/54, lace loops 45
1[d]: tongue joined at forward portion and along lateral + medial sides to ankle opening Edges 64a/64b of forward portion 61 joined to lateral element 40 and medial element 50 (7:49–55)
Claim 2/3 (common yarn / common knit structure) Unitary one-piece knit → at least one common course
Claim 8 (different yarn types) 7:50–52 (more wear-resistant yarn for 40/50 than for 61)
Claim 9 (elastic yarn) 8:12–22 (elastane for stretch and recovery)

Strength assessment. This is the strongest § 103 ground only if the broad construction of "integral knit tongue" survives and if the claim 1 text really reads "formed with the upper" rather than "formed of unitary knit construction with the upper." If Nike's narrow construction prevails, element 1[b] fails and the whole ground collapses — which is exactly what happened at the Board.


Ground B — Dua-956 in further view of Calderone (and/or Horii) (claims 1–6, 8–17, 19–27; and 7/18 via Horii/McDonald)

What Calderone adds. An "oxford type, lace up athleisure shoe" whose upper left side edge 48 and upper right side edge 52 are raised flaps carrying a plurality of lacing openings 62, 64 arranged in lines along the sides of the throat area; the shoe can be constructed of fabric (Ex. 1018, Abstract; 2:35–36, 2:62–3:24).

Motivation to combine. Skechers' theory: Dua-956's overhanging structures (loops 35) are discontinuous, whereas the claims recite a continuous raised element with lace apertures; continuous overhanging eyelet flaps are "generally well known" and are the classic Converse design dating to 1924 — evidenced by US 1,952,628, US 1,573,299, and contemporaneous trade literature (Exs. 1023–1025). Under KSR, using a well-known, off-the-shelf lacing structure to accommodate the laces Dua-956 expressly discloses is a predictable improvement with a reasonable expectation of success. The combination is also said to satisfy claims 10–12 (first/second knit element layers) because Calderone's raised flaps supply the "first knit element layer" and Dua-956's channels 44 supply the coextensive unitary "second knit element layer" (Ex. 1029, 6:20–25).

Weakness. Calderone is expressly a shoe designed to be worn without laces — "the shoe is modified with a band that is connected to the left side and the right side of the shoe upper and extends across the shoe forefoot opening." The Board credited Nike's argument that this teaches away from using Calderone to modify a lace-tightened knit upper, quoting Calderone: "the novel concept of the invention could be employed on other types of lace up shoes that are desired to be worn without lacing…" (Ex. 1018, 2:25–28). Neither Skechers nor its expert explained why a POSITA improving Dua-956 — a reference whose laces "permit[] the wearer to modify dimensions of upper 30" — would look to a laceless design.


Ground C — Dua-592 in view of Calderone (claims 1–6, 8–17, 19–27)

Primary teaching (Dua-592). A textile element 40 that is "a single material element … formed to exhibit a unitary (i.e., one-piece) construction" by flat knitting, with regions of differing texture (46″, 47″, 48″) whose degree of stretch and wear resistance differ by stitch/yarn, and with instep region 33 comprising texture 48″ — i.e., a unitary knit upper with a throat-area region that is structurally distinct from its neighbors. Dua-592 also teaches yarn types "cotton, wool, elastane, rayon, nylon, and polyester" (Ex Parte summary; IPR2025-00150 petition).

Motivation. Same field (Nike's own prior knit-upper work), and Dua-592 expressly contemplates laces; adding Calderone's raised eyelet flaps is asserted to be "improving a known product with a known improvement for a predictable result," using routine knitting techniques.

Weakness. Same teaching-away problem as Ground B, plus the Board's finding that Dua-592 does not disclose an "integral knit tongue" as properly construed (the throat area is not a tongue structure), and no articulated motivation to reach for Calderone.


Ground D — Dua-592 in view of Okamoto (claims 7 and 18: partially integral portion + free portion)

Claims 7/18 require the tongue to have "a partially integral portion and a free portion" — the "free portion" being knit of unitary construction with the partially integral portion but otherwise unattached to the rest of the upper. The closest disclosure is Okamoto, which teaches knitting a three-dimensional article by first knitting a bottom face, then side faces "into cylinders," then knitting an upper face 30 on the front needle bed and joining its side stitches to the sides "one by one, each time when knitting two courses" — i.e., a surface knit separately and held before being joined (Ex. 1015, [0027], [0031]). Skechers also cited McDonald (WO 98/4350x) for the same feature. Motivation: the free portion is a known expedient for enlarging the ankle opening and easing foot entry — a design incentive in the same field. This is the thinnest ground in the set, since neither reference was shown to disclose a knit tongue free at its top end in a footwear upper.


Ground E — Cross-cutting general-knowledge ground (all claims)

Independently of any reference pairing, several limitations are supported by routine design choice evidence usable against the dependent claims:

Dependent limitation Supporting art (available)
Common yarn / continuous course between tongue and upper Inherent in any unitary knit structure (Dua-956 6:46–49; Dua-592 [0037], [0043])
Two knit element layers, first = exterior, second = interior Dua-956 channels 44 (6:20–25) — two coextensive unitary knit layers; and the interior/exterior layer disclosure in Greene '884 [0052] if it survives § 103(c)
Raised element unitary with tongue; lace apertures in raised element Calderone 62/64; Converse-era US 1,952,628 / 1,573,299
Elastic-yarn tongue Dua-956 8:12–22; Dua-592 yarn list
Inlaid tensile strand with lace loops Inlaid Strand cases (US 2010/0154256; US 2012/0233882) — § 103(c)-suspect, but the technique was admitted to be conventional

5. The motivation-to-combine synthesis a petitioner must make — and where it breaks

KSR rationales that are genuinely available:

  1. Same field / same problem. Every reference is a footwear upper; the shared problem is the one the '636 patent itself recites at 1:20–55 (many cut-and-stitched material elements → waste, labor, poor recyclability). This is a strong prima facie motivation.
  2. Finite, predictable solutions. Integrating a tongue into a knit upper by flat knitting is one of a small number of known ways to reduce part count; the '636 specification itself frames the invention as doing what others did by stitching, but by knitting instead.
  3. Known technique improving a similar device. Unitary full-upper knitting (Horii), coextensive knit layers (Dua-956 channels 44), and continuous eyelet flaps (Calderone) are all pre-existing techniques applied without changing the principle of operation.
  4. Express teachings that invite modification. Dua-956's own statements about varying stitch and yarn by region (7:45–59) and Horii's express motivation (production economics, breathability) supply textually grounded reasons to modify.

Where the theory fails — and the Board so held:

The Board denied institution on June 9, 2025 on every ground (IPVerse case record), holding inter alia:

  • Ground 1A: Dua-956 does not disclose a "knitted component defining the upper" or an "integral knit tongue" as recited in claims 1, 13, and 21.
  • Ground 1B: no motivation to modify Dua-956's Embodiment #1 with its own Embodiments #2–#3, and no motivation to combine Dua-956 with Horii; neither teaches "an integral knit tongue."
  • Ground 1C: failure carries through in view of Calderone, which the Board found teaches away (a laceless shoe).
  • Ground 1D: claims 7/18 not shown obvious over McDonald/Horii.
  • Grounds 2A/2B: Dua-592 in view of Calderone — no "integral knit tongue," no articulated motivation.

Critically, the Board also held that Skechers' proposed construction would let it "set aside the challenged patent and instead compare the accused footwear against that of the prior art references," which is "not a proper analysis" under Medichem v. Rolabo. That is a methodological rejection of the entire petition, not merely a merits one — and it means Grounds A–E above, as pleaded, were effectively held to be comparing the wrong thing.

Secondary considerations (Graham factor 4). I have no verified record of Nike's secondary-considerations evidence in this case; I will not speculate. A patentee in Nike's position would ordinarily point to (i) commercial success of knit-upper footwear platforms, (ii) industry copying, and (iii) long-felt need for a tongue that does not migrate or create seams. The nexus question would center on whether the success is attributable to the claimed integrally knit, side-joined, raised-element tongue, or to unrelated knit-upper aesthetics.

⚠ This is a critical caveat to the whole analysis. The combinations I have laid out are the ones a petitioner would run, and the motivations are the ones a petitioner did run. As of the last verifiable data point (June 9, 2025), they were rejected as a matter of law and fact in the only adjudicative forum to have reached them. Any conclusion that the '636 claims are obvious on this record is a prediction, not a finding.


6. Bottom line

  • Claims 1, 13, 21 are, on the paper record, vulnerable only under a broad construction of "integral knit tongue." Dua-956 (alone or with Horii) discloses a unitary flat-knit upper with a distinctly-knit, ribbed, stretch-modulating throat-area section joined along lateral and medial edges to the surrounding upper, with structures projecting above the exterior surface. That maps cleanly onto claims 1 and 13 under the broad construction, and the coextensive-unit-layer channels 44 of Dua-956 reach claim 21's two-layer limitation.
  • Under the narrower construction (tongue as a distinct structure, joined forward and along both sides to the ankle opening), no combination in the available art — Dua-956, Dua-592, Calderone, Horii, McDonald, Okamoto — was shown to disclose or suggest the claimed subject matter. That is the Board's holding and it is well supported by the references as quoted.
  • The § 103(c) common-ownership carve-out is a materially under-explored vulnerability in the Nike-cited art (Huffa '882, Greene '884, Sokolowski '895/'530). A future petitioner relying on any of these as § 102(e) art must first establish it escapes § 103(c), e.g., as qualifying § 102(b) art in its own right.
  • Calderone is a net negative for petitioners absent a better teaching-away answer; it did not merely fail to supply a limitation, it supplied an express contrary direction.
  • Confidence: moderate that the available art combination is insufficient as pleaded; low-to-moderate that no § 103 case exists — a petitioner who (a) fixes the construction framework up front, (b) grounds the motivation in Dua-956's own regional-stitch teachings rather than in external "design incentive" boilerplate, and (c) avoids Calderone would present a meaningfully different case than the one denied in June 2025. I cannot predict that outcome.

Open verification items: (1) the issued text of claim 1 [1b] — "formed with the upper" vs. "formed of unitary knit construction with the upper"; (2) the Calderone and McDonald identifiers; (3) whether Horii is a utility model (as its exhibit title "JPU 1991003203" suggests) versus a patent application; (4) the existence and content of any secondary-considerations evidence.

Generated 9/30/2026, 8:34:43 PM

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