Invalidity dossier

US 5431562

Method and apparatus for designing and forming a custom orthodontic appliance and for the straightening of teeth therewith

Current assignee: Ormco Corporation

Added 9/29/2026, 7:31:48 AM

IndustryMedical (M)
At a glanceNo PTAB challenges1 lawsuit on fileasserted by Ormco CorporationMedical (M)

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Patent summary

Title, assignee, inventors, filing/issue dates, abstract, and a plain-language overview of the claims.

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I'll search for this specific patent number across available sources before summarizing.

Let me retrieve the claim set and docket/litigation history for this specific patent.

Let me try to retrieve the full claim listing to identify all independent claims.

1. Bibliographic identification (US 5,431,562)

Field Value
Patent number 5,431,562 (US 5,431,562 A)
Title (literal) METHOD AND APPARATUS FOR DESIGNING AND FORMING A CUSTOM ORTHODONTIC APPLIANCE AND FOR THE STRAIGHTENING OF TEETH THEREWITH
Inventors Craig A. Andreiko, Alta Loma, Calif.; Mark A. Payne, Whittier, Calif.
Assignee Ormco Corporation, Glendora, Calif. (the front-page OCR of the granted PDF reads "Ormeo Corporation"; the USPTO/Google record reads "Ormco Corporation")
Application No. 07/973,973
Filing date Nov. 9, 1992
Issue date July 11, 1995
Earliest claimed priority Jan. 19, 1990 (Ser. No. 07/467,162, now US 5,139,419)
Continuity CIP of Ser. No. 07/875,663 (Apr. 29, 1992, abandoned), Ser. No. 07/775,589 (Oct. 15, 1991, abandoned), and Ser. No. 07/467,162 (Jan. 19, 1990, Pat. No. 5,139,419)
Claims / drawings 69 claims, 54 drawing sheets
Examiner / agent Primary Examiner Cary E. O'Connor; Wood, Herron & Evans
US class 433/25 (per FreePatentsOnline); CPC A61C7/00, A61C7/146, A61C7/16, A61C7/20, A61C7/002, A61C9/004, A61C9/0046, A61C13/097, B33Y80/00
Legal status Expired – Lifetime; anticipated expiration July 11, 2012 (per Google Patents record)

Source: https://patents.google.com/patent/US5431562/en ; https://patentimages.storage.googleapis.com/c5/26/6f/6393ea52414173/US5431562.pdf ; https://www.freepatentsonline.com/5431562.html

2. Abstract (verbatim)

"A system and method by which an orthodontic appliance is automatically designed and manufactured from digital lower jaw and tooth shape data of a patient provides for preferably scanning a model of the patient's mouth to produce two or three dimensional images and digitizing contours and selected points. A computer is programmed to construct archforms and calculate finish positions of the teeth, then to design an appliance, preferably including archwires and brackets, to move the teeth to the calculated positions. The lower teeth are positioned at their roots on an arch defined by the lower jaw bone, and the arch is modified to best fit the tooth tips on a smooth curve. Then upper archforms are constructed for the upper teeth. Crown long axes of the teeth are derived and preserved in the treatment which places all lower teeth but the cuspids in a plane and fits the occluding teeth to them. Overlaps for the upper incisors and for cuspid rise are calculated."

3. Plain-language overview of the claims

Claim 1 (the independent claim I could verify from the specification text) — a method, comprising the ordered steps of:

  1. Sensing anatomical shapes from the patient's mouth (e.g., scanning a model with a video, laser, or mechanical-probe scanner — the spec describes all three).
  2. Digitizing those sensed shapes to produce signals containing digitized anatomical shape data, including three-dimensional tooth shape data for the individual teeth.
  3. Deriving an ideal dental archform by processing that digitized data in a programmed digital computer, to produce a digitized mathematical archform model that is at least in part dependent on the digitized anatomical data.
  4. Deriving tooth finish positions with the computer from (a) the digitized shape data and (b) the archform model — so that the teeth are mesio-distally spaced along the derived archform and are positioned and oriented relative to it based at least in part on the 3D tooth shape data.
  5. Establishing an appliance connection point on each of a plurality of the teeth.
  6. Designing a custom orthodontic appliance with the computer, from the 3D tooth shape data, the connection points and the finish positions, such that the appliance has a configuration dimensioned to interconnect the teeth at their connection points with the teeth in the derived finish positions.
  7. Producing machine-readable control signals containing geometric information correlated to the design.
  8. Automatically fabricating the custom appliance on a machine responsive to those control signals, to shape it according to that geometric information.

In ordinary terms: the claim is the closed-loop "scan → compute an archform from the patient's own anatomy → compute a finish setup → design a custom appliance to that setup → generate NC code → machine the appliance" pipeline. It is deliberately written so the archform need only be "at least in part" patient-derived, and the finish positions need only be "based at least in part" on the 3D tooth data — i.e., a partly formulaic/partly anatomical model is contemplated.

Dependent claims 2–5 (verified text) add:

  • Claim 2 — the fabricated appliance exerts substantially no tooth-moving force when the teeth are at the derived finish positions, and otherwise urges the teeth toward them (the classic "straight-wire / no-bend" functional definition).
  • Claim 3 — determining at least one archwire plane; calculating bracket location data in relation to that plane; designing brackets plus at least one archwire; and automatically fabricating both brackets and archwire.
  • Claim 4 — digitizing a vertical, labial-lingual tooth profile per tooth; locating each bracket mounting point at the intersection of the archwire plane with that profile; and designing a bracket slot (depth, inclination, shape) such that at the finish positions no residual tooth-urging force remains.
  • Claim 5 — designing and automatically fabricating appliance placement jigs whose jig surface conforms to the respective tooth surface, to locate the connection point and mount the bracket.

Claim 6 (verified text) is dependent on claim 1 and recites that the teeth include mandibular and maxillary teeth, with the digitizing step including digitizing the lower jaw and mandibular teeth to produce digitized lower-jaw shape data and 3D mandibular tooth shape data.

4. Remaining independent claims — uncertainty

The patent contains 69 claims, but my searches returned authoritative full text for only claims 1–6. The specification's summary-of-invention material strongly indicates that further independent claims exist covering, e.g., the mandibular-trough-derived skeletal archform, the best-fit buccal-cusp-equation derivation, cuspid-rise calculation, archwire/bracket design, and jig manufacture, and likely one or more apparatus/system claims and method-of-treatment claims. I could not verify the numbering or wording of any independent claim beyond claim 1, and I am not going to reconstruct them from inference. Treat claims 7–69 as unverified in this summary.

5. Family and related Ormco patents (for context, all same 1990 priority chain)

US 5,139,419; 5,368,478; 5,395,238; 5,447,432; 5,454,717; 5,456,600; 5,474,448; 5,518,397; 5,533,895; 5,542,842; 5,683,243; 6,015,289; 6,244,861; 6,616,444; plus WO 94/10935, EP 0 667 753 B1, JP 3380553 B2.

6. Litigation / CAFC dockets — what I could and could not confirm

  • No 2026 CAFC docket activity for 5,431,562 was found in my searches. Given that the patent's legal status is "Expired – Lifetime" with an anticipated expiration of July 11, 2012, and that the Ormco–Align dispute was resolved in the mid-2000s, a 2026 appeal involving this number would be unexpected; I found none, and I am not asserting that none exists — I simply do not have authoritative confirmation either way.
  • What I can confirm: the Andreiko/Ormco custom-appliance family — and the '562 prosecution history specifically — figured in Ormco Corp. v. Align Technology, Inc. The 2007 Federal Circuit decision (as summarized by Finnegan's "Last Month at the Federal Circuit," September 2007) addressed claim construction, noninfringement and nonenablement of Ormco's '444 patent (claims 37–40, 45, 69) and an '548 patent, and the earlier Ormco I, 463 F.3d 1299 (Fed. Cir. 2006). Align's Supreme Court brief likewise refers to "the '562 prosecution history" and to prosecution statements by the inventors that were used to limit claim scope. Source: https://www.finnegan.com/files/Publication/5f2c7957-6ff6-4752-a8f9-9defcc0d77fa/... ; https://www.scotusblog.com/wp-content/uploads/2008/04/07-1070_bio.pdf
  • Caveat: I could not verify from authoritative sources which claims of 5,431,562 itself were adjudicated, or the outcome as to those claims. Reports of the enablement/invalidity holdings attach to the related '444/'548 patents in that family, not necessarily to the '562 claims.
  • Also noted in the record: the '562 patent was cited as a reference in numerous later Ormco and third-party filings (e.g., US 2007/0212659, which expressly incorporates U.S. Pat. No. 5,431,562 for the definitions of bracket torque/slot inclination angle, tip angle, rotation angle and in-out dimension).

7. Explicit uncertainty statement

  • Bibliographic data, the abstract, and claim 1's elements are taken from the granted patent PDF and the Google Patents/FreePatentsOnline records, which agree; confidence is high.
  • The complete set of independent claims (out of 69 total) is not established here; only claims 1–6 were retrieved in full.
  • No USPTO Patent Center or CAFC 2026 docket record was directly retrieved for this number; my litigation statements are drawn from secondary summaries of Ormco v. Align and should be verified against the Federal Circuit opinions before being relied upon.
  • The front-page assignee name "Ormeo Corporation" in the scanned grant is an OCR artifact of "Ormco Corporation"; I have flagged rather than silently corrected it, per the literal-interpretation rule.

Generated 9/29/2026, 10:54:02 AM

Cases on file (1)

Group view →

Specific litigation cases in our database that name US patent 5431562. The free-form analysis below may also discuss cases beyond this list.

Litigation summary

Past and pending lawsuits — plaintiffs, defendants, jurisdictions, outcomes, and notable rulings.

✓ Generated

I'll search for litigation involving US patent 5431562 across patent litigation databases.

Let me search more specifically for litigation databases and the well-known orthodontic patent disputes.

I found key information. Let me now verify specifics and search for any other cases involving the '562 patent specifically.

Bottom line

Based on my searches of patent litigation resources (Unified Patents portal, Docket Alarm/PTAB records, the Federal Circuit opinions via CourtListener/FindLaw, and Align Technology's SEC filings), I could not identify any litigation that directly asserts U.S. Patent No. 5,431,562 ("the '562 patent") as an asserted patent. The '562 patent is, however, a well-documented member of the Ormco orthodontic patent family that was central to the landmark Ormco v. Align Technology litigation — and in that litigation the Federal Circuit expressly stated the '562 patent was not asserted. I detail below what I found and flag the important caveats.


1. The one directly relevant fact pattern: Ormco Corp. v. Align Technology, Inc.

This is the litigation most often associated with the Ormco '562 family. The Federal Circuit's opinion states verbatim:

"They share a common specification, which is also shared with additional patents not asserted in this suit, including U.S. Patent 5,431,562 ("the '562 patent"). The '562 patent is a parent of the '243 patent, the '861 patent, and the '444 patent."
— Ormco Corp. v. Align Tech., Inc., 463 F.3d 1299 (Fed. Cir. 2006) (source: https://storage.courtlistener.com/pdf/2007/08/24/Ormco_Corporation_Et_Al._v._Align_Technology.pdf)

Key point: The '562 patent is described as the parent of the asserted '243, '861, and '444 patents, but the court explicitly says it was "not asserted in this suit." The patents actually asserted by Ormco were:

So although the dispute is the natural home for any '562 assertion (same specification, parent relationship), the record I retrieved indicates the '562 patent itself was not pleaded.

Case details of that related litigation (for context only — the '562 was not the asserted patent)

Item Detail
Plaintiff Ormco Corporation (with Associated Orthodontic Appliances, Inc. as counterclaim defendant)
Defendant Align Technology, Inc.
Jurisdiction U.S. District Court for the Central District of California
Case No. 03-cv-00016 (per the Federal Circuit, Ormco Corp. v. Align Tech., Inc., No. 03-cv-00016, C.D. Cal. May 13, 2004)
Filing date January 6, 2003 (Align's original complaint date confirmed by its 10-K: http://getfilings.com/o0001193125-04-037274.html)
Asserted patents '861, '243, '432 (original), plus '444 (added by amendment) — not the '562
Outcome / status SJ of non-infringement (May 13, 2004) and SJ of non-enablement (Aug. 20, 2004); reversed in part on appeal, Fed. Cir. 2006 (463 F.3d 1299); second Fed. Cir. decision 2007 (498 F.3d 1307), 86 of 92 claims held invalid/not infringed; June 25, 2009 jury verdict for Ormco on the '444 patent; post-trial/appellate proceedings followed (case ultimately resolved in Align's favor on the asserted Ormco claims). Align press release: https://investor.aligntech.com/news-releases/news-release-details/align-technology-announces-victory-ormco-patent-litigation-86

The case is also reflected in Align's SEC filings (e.g., https://aligntech.gcs-web.com/node/15116/html regarding the June 25, 2009 verdict on the '444 patent).

Significance of the '562's non-assertion: In that litigation the court construed the shared specification (the same specification as the '562) to limit claims to "completely automatic determination of final tooth positions," and held sibling claims not enabled for that subject matter. (Ormco Corp. v. Align Tech., Inc., 498 F.3d 1307; https://www.courtlistener.com/opinion/[210412](/patent/210412)/ormco-corp-v-align-technology-inc/summaries/.) Any '562 assertion would have confronted the same specification-based enablement/claim-construction exposure — a plausible reason the '562 was never separately asserted.


2. Where the '562 patent does appear (context — not litigation by or against the '562)

These are appearances of the '562 patent, but they are not suits asserting it:

None of these are assertions of the '562 patent in court.


3. Caveats (please read)

  1. No direct '562 assertion found. Within the sources I retrieved, I found no plaintiff/defendant pair in which U.S. 5,431,562 was a pleaded and asserted patent. If you need a definitive negative, I recommend running a dedicated query on the Unified Patents litigation caselist (https://portal.unifiedpatents.com/litigation/caselist), Lex Machina / Docket Navigator / Westlaw Litigation and PACER for "5,431,562" and family members, which I was unable to complete here.
  2. Search limitation. My session was cut short before I could exhaustively query the Unified Patents litigation portal and PACER. So treat the negative as "not found," not as "conclusively none exist."
  3. Era relevance. The '562 patent issued July 11, 1995, with a priority date of Jan. 19, 1990, and its term expired (anticipated expiration July 11, 2012 per the Google Patents record). Any enforcement activity would therefore be historical and concentrated in the late-1990s through 2000s.

4. Recommendation

If you need to confirm or refute litigation on U.S. 5,431,562 with litigation-grade certainty, run these targeted checks (which I was unable to finish):

  • Unified Patents: https://portal.unifiedpatents.com/litigation/caselist?patents=5431562
  • PACER docket search on "5,431,562" in C.D. Cal. and D. Del. (typical venues for Ormco/Align).
  • PTAB: https://portal.unifiedpatents.com/ptab search for the '562 patent number (to distinguish IPR/PGR of the '562 from IPRs merely citing it).
  • Westlaw/Lex Machina KeyCite on the '562 patent number.

Would you like me to try these specific portal queries if you can extend the session?

Generated 9/29/2026, 10:54:07 AM

Proceedings on file (0)

All PTAB activity →

AIA trial proceedings (IPR / PGR / CBM) filed at the USPTO Patent Trial and Appeal Board against this patent. Sourced from the USPTO Open Data Portal and refreshed every six hours; each proceeding number deep-links to the PTAB E2E docket.

Current assignee: Ormco Corporation

No PTAB proceedings on file. This patent has not been challenged via IPR, PGR, or CBM. The absence is itself a signal — well-asserted patents eventually attract IPRs. The LLM analysis below may surface filings the ODP feed hasn’t indexed yet.

PTAB challenges

AIA trial proceedings at the USPTO Patent Trial and Appeal Board — IPR, PGR, and CBM. Petitioners, judge panels, claim-level invalidation outcomes from Final Written Decisions, and Federal Circuit appeals. The single most important defensive datapoint after litigation history.

✓ Generated

I'll verify the "no proceedings" default against the public record before writing.

The first pass shows no AIA trial against the '562 patent itself — the hits are petitions citing it as prior art. Let me confirm that and check the parallel litigation/reexamination history.

Now let me check for reexamination certificates, any PTAB docket naming the '562 patent as the challenged patent, and the Unified Patents record.

Proceedings overview

Total AIA trial proceedings on file against US 5,431,562: zero — 0 active, 0 with claims invalidated, 0 with claims sustained, 0 settled, and 0 institution denials, because no IPR, PGR, or CBM petition against this patent has ever been filed. The bottom line for a defendant is not "this patent is hardened by PTAB survival" — it is "this patent has never been PTAB-tested at all, and it is a 1990-priority patent that expired on 2012-07-11, whose claim family was gutted in district court and at the Federal Circuit for non-infringement and non-enablement." Your defense is built on expiration, § 286 damages math, and the Ormco v. Align intrinsic-record estoppel the patent owner created for itself — not on PTAB estoppel.


No AIA trials on file — methodology and verification

The canonical source for this task is the structured "PTAB proceedings on file" block drawn from the USPTO Open Data Portal, which returns no AIA trial proceedings for US 5,431,562 as of the most recent ingest. I ran independent web searches to look for older, unindexed, or recently filed proceedings against this patent; nothing surfaced. The searches did return several false positives that a less careful read would mistake for PTAB activity — flagging them so nobody on your team chases them:

  • IPR2020-00223 (Inter Partes Review of U.S. Pat. 7,156,661) — the '562 patent appears only inside Exhibit 1002 / Exhibit 1004, i.e., as a prior-art reference and search-string hit in the file histories of other parties' patents (e.g., USPTO search queries listing "5431562" alongside "5447432", "5683243", "5879158", Re35169). The challenged patent in that proceeding is the '661 patent, not the '562 patent.
  • IPR2021-01120 (3Shape A/S) — same pattern; "5431562" is a citation in a file-history exhibit.
  • A PTAB petition artifact at ptacts.uspto.gov/ptacts/public-informations/petitions/1557674 — contains the string US-5431562-(DID, which is a database search-syntax fragment (US-5431562-$.DID. = "documents by identifier"), not a proceeding caption.

No petitioner, docket number, panel, institution decision, FWD, or settlement exists for this patent. There is therefore no Final Written Decision to link, no panel to name, and no settlement terms to report — I will not manufacture any.


Closest analogue (NOT an AIA proceeding): Ormco Corp. v. Align Technology, Inc., C.D. Cal. No. 03-cv-00016

This is where the real defensive value of the '562 patent was established, and it is the most impactful thing that has ever happened to this claim family.

  • Type: District court patent litigation with two Federal Circuit appeals — not an AIA trial. The tribunal was an Article III court, not the PTAB.
  • Filed: 2003-01-06 (C.D. Cal.).
  • Patents asserted: U.S. 5,447,432; 5,683,243; 6,244,861; 6,616,444 — the '562 patent was not asserted. It is the parent of the '243, '861 and '444 patents, and shares the common specification with them. (Fed. Cir. opinion, 2007-08-24)
  • Key rulings: SJ of non-infringement granted 2004-05-13; SJ of non-enablement granted 2004-08-20. On appeal, the Federal Circuit affirmed in part and reversed in part — 86 of the 92 asserted claims were held not infringed and invalid for lack of enablement; six method claims (claims 37-40, 45, and 69 of the '444 patent) were remanded. Ormco Corp. v. Align Tech., Inc., 498 F.3d 1309 (Fed. Cir. 2007) ("Ormco II"); Ormco Corp. v. Align Tech., Inc., 463 F.3d 1299 (Fed. Cir. 2006) ("Ormco I"). See the CourtListener opinion.
  • Why this matters to the '562 patent specifically: The district court's limiting construction — that the Ormco family claims are confined to "automatic computer determination of the finish positions of the teeth" — was drawn from (a) the shared specification and (b) "the prosecution history of the '562 patent," a patent that was not even in suit. Align's certiorari brief put it bluntly: the Federal Circuit "sought to bolster its conclusion by turning to the prosecution history of a patent other than one in litigation, viz. the history of the '562 patent." (SCOTUSBlog, No. 07-1070 brief in opposition, petition). Certiorari was denied.
  • Estoppel/issue-preclusion caveat: Ormco II is not claim preclusion as to unasserted '562 claims, and Align was not a "petitioner" in any AIA sense. But the intrinsic record is the same record, and a defendant asserting infringement of '562 claims today must contend with the owner's own disclaiming statements in the '562 prosecution history.

Strategic summary

Canceled vs. sustained vs. untested. At the PTAB, every claim of US 5,431,562 is untested — no claim has been canceled, and none has been confirmed. I am deliberately not describing any '562 claim as canceled or sustained, because no tribunal has ever reached that question. (The printed patent contains at least 37 claims — independent claim 36 and dependent claim 37 are visible in the fetched text — but I have not verified the full claim count.) In district court, no '562 claim was ever adjudicated either, because Ormco chose to assert the descendants instead. If you are accused under the '562 patent, ask the plaintiff in writing to identify which claims it asserts; the far more likely assertion targets are the family members already scarred by Ormco — but 86 of the 92 claims asserted there were held invalid for non-enablement, and only '444 claims 37-40, 45 and 69 returned to the district court.

Estoppel landscape — essentially empty. With no FWD, § 315(e)(2) estoppel attaches to nobody. There is no petitioner, no privy, no real party in interest carrying a bar into your case. Practically, that means: (i) any defendant served with a complaint has a clean slate to file an IPR on § 102/§ 103 grounds within the one-year § 315(b) window measured from service; (ii) there is no General Plastic serial-petitioner problem and no Advanced Bionics § 325(d) "same art previously before the Office" problem for '562 itself, since the Office has never evaluated a single '562 claim in a trial; and (iii) the Fintiv-type discretionary factors would be argued on a blank slate. The real constraints are economic and statutory, not estoppel-based: the patent expired 2012-07-11, IPR practice only began 2012-09-16, and the six-year damages lookback of 35 U.S.C. § 286 means a complaint filed after 2018-07-11 reaches essentially no compensable pre-expiration conduct. PGR is unavailable (grant date 1995-07-11, pre-AIA; PGR applies only to first-inventor-to-file patents). CBM is unavailable: this is not a "covered business method patent" (no financial product or service), the CBM program sunset on 2020-09-16, and the patent had already expired.

Pattern signals. No serial petitioners, no repeat challengers, no defensive aggregator involvement. Unified Patents' public portal lists US-5431562-A only as a cited reference in the prosecution histories of later patents — not as the subject of a Unified-filed IPR. There are likewise no PTAB appeals by the patent owner (Ormco Corp., now part of Envista Holdings) because there was never a '562 adverse decision to appeal. The pattern here is the classic profile of a 1990s-era patent whose enforcement energy was spent in Article III courts before the AIA trial regime existed, and whose term has since run out.

Recommended next steps

  1. If you are a defendant and the demand cites US 5,431,562 specifically: there is no FWD to quote and no canceled claim to point to — the pressure point is expiration. Confirm the accused conduct ended by 2012-07-11, then run the § 286 math from the complaint's filing date; for any case filed after 2018-07-11 there is no recoverable pre-expiration damages window. Demand identification of asserted claims and an infringement chart against the issued claim text.
  2. If you want an IPR anyway (e.g., for a declaratory posture or to leverage settlement): the § 315(b) clock runs from service of the complaint, and the Board does institute on expired patents — but claim construction would follow Phillips and you should expect the owner's '562 prosecution history to be used against the claims (that record is what limited the family in Ormco). The printed-publication prior-art record is thick: the Andreiko/Andreiko-family patents (5,139,419; 5,368,478; 5,447,432; 5,454,717; 5,683,243; 6,015,289; 6,244,861), the 1990s orthodontic literature cited during prosecution of the family, and the international search-report citations to WO 94/10935 (Ormco). Before filing, weigh cost against a patent with no prospective injunctive relief and a likely-closed damages window.
  3. Watch the family, not the '562 patent: 5,447,432; 5,454,717; 5,474,448; 5,456,600; 5,683,243; 6,015,289; 6,244,861; 6,616,444 — and be aware that Ormco v. Align invalidated the "automatic" claims for non-enablement while reviving only '444 claims 37-40, 45 and 69 on remand.
  4. Treat the absence as a data point, but a weak one. Normally, "no IPRs" on a repeatedly asserted patent is a signal the patent has not been worth attacking. Here the explanation is simply chronological: the AIA trial regime (effective 2012-09-16) postdates essentially the entire commercial life of this patent, which expired 2012-07-11.

Confidence and limits: The proceeding count (zero) rests on the canonical ODP block plus corroborating searches, and I state it with high confidence. I could not independently verify whether any ex parte reexamination of the '562 patent was ever filed — reexaminations do not appear in the "PTAB proceedings on file" block and my search budget was exhausted before I could confirm or exclude one. Do not treat the absence of a reexamination as established. Likewise, I have not verified the complete claim count of the '562 patent, and no panel, FWD, settlement, or appeal exists to report.

Generated 9/29/2026, 10:54:36 AM

Ownership chain (6)

Asserters network →

Structured records extracted from the assignment-history narrative below. Each entity links to its full ownership-network profile.

  1. 1992-11-09 · Assignment

    Craig A. Andreiko; Mark A. PayneORMCO CORPORATION

  2. 1993-08-20 · Security Interest

    Barnstead Thermolyne Corp. (DE); Erie Scientific Company (DE); Kerr Manufacturing (DE); Nalge Company (DE); Ormco Corp. (DE); Sybron Corp.Chemical Bank

    securitization

  3. 2000-12-22 · Security Interest

    ORMCO CORPORATIONABN AMRO BANK N.V.

    securitization

  4. 2002-06-13 · Security Agreement

    ORMCO CORPORATIONCredit Suisse First Boston

    securitization

  5. 2002-06-13 · Security Interest

    ABN MARO BANK N.V.ORMCO CORPORATION

    securitization

  6. 2006-04-25 · Release

    Credit Suisse First Boston (n/k/a Credit Suisse, Cayman Islands Branch)ORMCO CORPORATION

    acquisition

Assignment history

Inventors, original assignee, and the chain of ownership recorded with the USPTO — including the correspondent attorney who recorded each assignment, since shell-LLC chains often share one repeat-player attorney even when the entity names look unrelated. Surfaces NPE / patent-troll patterns: shell-entity transfers, known asserters in the chain, repeat correspondent fingerprints, pre-litigation assignments, and bankruptcy fire-sales.

✓ Generated

I'll research the assignment chain and related litigation before writing up.

Let me verify the corporate history of the assignee and the inventors' tenure.

Ownership Reconstruction — US Patent 5,431,562

Method and apparatus for designing and forming a custom orthodontic appliance and for the straightening of teeth therewith
Filed 1992-11-09 (US 07/973,973) · Priority 1990-01-19 (US 07/467,162 → US 5,139,419) · Issued 1995-07-11 · Expired 2012-07-11 (anticipated expiration)

Preliminary sourcing note — read before the timeline

Two of the data points you asked me to capture are not available to me from the sources I could actually reach, and I will not invent them:

  1. Reel/frame numbers. The authoritative text I was given is the Google Patents page for US5431562, whose "Legal Events"/reassignment entries describe what was recorded (conveyance type, assignor, assignee, date) but do not display reel/frame. Because the fetched assignment.uspto.gov / Assignment Center records were the only place those live, I could not pull them. I state the recordings below without reel/frame and flag which ones you should verify by hand.
  2. Correspondent of record. Google Patents' legal-events feed carries no correspondent/attorney field. This means NPE signal #3 (repeat correspondent) cannot be scored at all — that is a data gap, not a negative finding.

Everything else below is grounded in the fetched patent text, the Google Patents legal-events listing, and the litigation/SEC record retrieved from public sources.

Also note, for legality: the entry Google Patents literally shows is "ABN MARO BANK N.V." (an apparent typo for ABN AMRO). Per your operating rule I do not silently correct it; I reproduce it literally and note the likely intended entity.

Inventors

Inventor Role / employer at filing Post-filing tenure
Craig A. Andreiko Ormco Corporation — the named inventor-applicant; Ormco's principal inventor on this appliance-design family Stayed with Ormco for years after filing. Named as inventor on Ormco's later PCT/US2003/030917 ("Custom orthodontic appliance system and method," filed 2003-09-26, Ormco applicant) with address Alta Loma, CA — i.e. still inventing for Ormco ~11 years after the '562 filing
Mark A. Payne Ormco Corporation (both inventors assigned to Ormco on the filing-date assignment) Undetermined — I found no citable evidence of his departure date or later employment; do not assume he left

Pattern check: the "all inventors departed the original assignee within 12 months" red flag is not present. Andreiko's documented continued activity for Ormco through at least 2003 refutes it for the lead inventor. For Payne the record is silent, which is not the same as a finding.

Original assignee

Ormco Corporation — the entity named on the issued patent and original assignee of record.

  • Line of business: orthodontic hardware and software — brackets, archwires, and computer-designed custom appliances. Ormco is one of the oldest US orthodontic houses (Glendora/Orange, California; the WO 2004 document gives 1717 West Collins Avenue, Orange, CA 92867).
  • Did they ship a product embodying the claims? Partially, and this is documented rather than assumed. Ormco built and used the "Elan" appliance-design software from this program. The Federal Circuit, in Ormco Corp. v. Align Technology, Inc., 498 F.3d 1317 (Fed. Cir. 2007), recited inventor testimony that Elan had been used on approximately forty patient cases, but with the manual override used on every one; on that basis the court affirmed summary judgment of non-enablement of the claims limited to automatic computer determination of finish tooth positions. So the commercial embodiment existed, but it did not practice the automatic-design claims cleanly — a useful nuance, since it cuts against a later-acquirer story and shows Ormco was a practicing (if imperfect) implementer.
  • Current status: Operating. Ormco was a Sybron Dental Specialties (NYSE: SYD) business; Danaher acquired Sybron Dental Specialties in 2006 and folded Ormco into its Dental platform; Danaher separated that platform as Envista Holdings Corporation (NYSE: NVST), IPO'd September 2019 and fully separated via exchange offer in December 2019 (Envista press releases, 2019-09-20 and 2019-12-18). Ormco remains an operating Envista company today. Not dissolved, not in bankruptcy, and not an NPE.
  • Important scope caveat: the patent itself expired 2012-07-11, so no assertion is possible now. Any NPE analysis of the '562 is historical only.

Assignment timeline

Recorded events for US 5,431,562 (from the Google Patents legal-events listing; reel/frame and correspondent unavailable — see preliminary note):

  • 1992-11-09 (executed) / recorded 1992-11-09 — Reel/frame not retrievable
    • Conveyance: Assignment ("ASSIGNMENT OF INTEREST")
    • Assignor: Craig A. Andreiko; Mark A. Payne
    • Assignee: Ormco Corporation
    • Correspondent: not available in the source
    • Context: Inventor-to-employer assignment at filing — routine, not a transfer.
  • 1993-08-20 (executed) / recorded 1993-08-20 — Reel/frame not retrievable
    • Conveyance: Security Interest ("see document for details")
    • Assignors: Barnstead Thermolyne Corp. (DE); Erie Scientific Company (DE); Kerr Manufacturing (DE); Nalge Company (DE); Ormco Corp. (DE); Sybron Corp.
    • Assignee: Chemical Bank
    • Correspondent: not available in the source
    • Context: Securitization / collateral pledge under a company-wide secured credit facility — the multi-grantor, multi-subsidiary scope identifies this as a Sybron-level lien on the group's IP, not a title transfer or fire-sale.
  • 1995-07-11 — patent issues (no assignment event)
  • 2000-12-22 (executed) / recorded 2000-12-22 — Reel/frame not retrievable
    • Conveyance: Security Interest
    • Assignor: Ormco Corporation
    • Assignee: ABN AMRO BANK N.V.
    • Correspondent: not available in the source
    • Context: Refinancing/securitization — replacing lender collateral records on the same assets.
  • 2002-06-13 (executed) / recorded 2002-06-13 — Reel/frame not retrievable
    • Conveyance: Security Agreement
    • Assignor: Ormco Corporation
    • Assignee: Credit Suisse First Boston
    • Correspondent: not available in the source
    • Context: Refinancing/securitization — new lender takes the collateral position.
  • 2002-06-13 (executed) / recorded 2002-06-13 — Reel/frame not retrievable
    • Conveyance: Security Interest ("see document for details") — recorded back to Ormco
    • Assignor: ABN MARO BANK N.V. [sic — literal in source; presumably ABN AMRO Bank N.V.]
    • Assignee: Ormco Corporation
    • Correspondent: not available in the source
    • Context: Release/reassignment of the prior lender's lien on the same date as the CSFB security agreement — a clean-up recording accompanying the refinancing, not a title change.
  • 2006-04-25 (executed) / recorded 2006-04-25 — Reel/frame not retrievable
    • Conveyance: Release ("release by secured party")
    • Assignor: Credit Suisse First Boston (n/k/a Credit Suisse, Cayman Islands Branch)
    • Assignee: Ormco Corporation
    • Correspondent: not available in the source
    • Context: Lien discharge — coincides with the 2006 Danaher acquisition of Sybron Dental Specialties; the secured party released its interest back to the owner.
  • 2012-07-11 — patent expires (anticipated expiration). No further assignment events of record.
  • 2019 — Danaher→Envista dental-platform separation. No instrument was recorded against this patent in the assignment feed. This is an internal equity/asset reorganization effected under the Separation Agreement (Envista Form S-4, 2019-11-15), not a patent-record assignment, so the absence of a recording is expected and is not evidence of a hidden transfer.

Net effect of the whole chain: the '562 patent was assigned once (inventors → Ormco, 1992) and thereafter only pledged and released as loan collateral. Title never left Ormco Corporation / the Envista group.

Timeline diagram

timeline
    title Ownership and encumbrances of US 5431562
    1990 : Priority application filed by Ormco
    1992 : Application filed 09 Nov
         : Inventors assign to Ormco Corp
    1993 : Security interest to Chemical Bank
    1995 : Patent issues 11 Jul
    2000 : Security interest to ABN AMRO Bank
    2002 : Security agreement to Credit Suisse
         : ABN AMRO lien recorded back to Ormco
    2006 : Credit Suisse releases its lien
    2012 : Patent expires
    2019 : Ormco moved to Envista via spinoff

NPE / troll-pattern signals

# Signal Call Basis
1 Shell-entity transfer Not present No entity with an "IP / Patents / Licensing / Holdings / Ventures" or LLC suffix appears anywhere in the chain. Every recorded assignee is a chartered bank (Chemical Bank 1993-08-20; ABN AMRO 2000-12-22; Credit Suisse First Boston 2002-06-13) or the operating company Ormco itself. No registered-agent address appears because no shell exists to record one.
2 Known asserter in the chain Not present The only assignees/assignors of record are Ormco Corporation, Chemical Bank, ABN AMRO Bank N.V., Credit Suisse First Boston, Sybron Corp., Barnstead Thermolyne, Erie Scientific, Kerr Manufacturing, and Nalge. None appears on any of the listed NPE rosters (Acacia, Marathon, IV, IPNav, Wi-LAN, Mosaid/Conversant, Vringo, Pendrell, Innovatio, MPHJ, Lumen View, Round Rock, Document Generation, Spangenberg entities). Ormco is the plaintiff, not a Monetizer — see signal 7.
3 Repeat correspondent across the chain Unclear — unevaluable No correspondent/attorney field is exposed by the sources I could reach, so there is no name to check for recurrence across the five recordings. I decline to score this; it is a data gap, not a clean bill of health.
4 Cascading transfers Not present Five recordings span 1992–2006, but they are security interests and releases, not title conveyances, and the assignee of record remains Ormco throughout. No chain of successive LLC assignees, no shared correspondent address to group them, and the average interval between recordings is over three years, not <24 months of serial flipping.
5 Pre-litigation transfer Not present Ormco filed suit against Align Technology on 2003-01-06 (Ormco Corp. v. Align Tech., Inc., No. 03-cv-00016, C.D. Cal.; Fed. Cir. opinion 2007-08-24). The nearest preceding recordings are the 2002-06-13 lender refinancing pair — seven months prior, but they are lien records in favor of a bank, not an assignment to an asserter, and Ormco was the plaintiff in its own name. No pre-suit transfer to a litigating vehicle occurred. I'd also flag that the '562 was not among the pleaded patents in that suit (the asserted patents were the '432, '243, '861 and '444) — it was the shared-specification parent.
6 Bankruptcy fire-sale Not present No Chapter 7/11 assignor appears. The 1993-08-20 multi-grantor Chemical Bank recording is a secured financing collateral schedule across Sybron affiliates, which is a levered-balance-sheet fact pattern, not a bankruptcy estate sale. No sale order, no stalking-horse assignee.
7 Privateering Not present Ormco asserted the family in its own name against a direct competitor (Align), through its own counsel — Richard Marschall and David DeBruin of Michael Best & Friedrich LLP and Christopher Mead of London & Mead appeared for Ormco at the 2009 trial (Ormco v. Align, C.D. Cal.). There is no NPE in the chain asserting on Ormco's behalf.
8 Defensive aggregator Not present The chain terminates at Ormco (now within Envista Holdings, NYSE: NVST). It does not end at RPX, AST, LOT, Unified Patents, or OIN. Note the inverse situation instead: this patent's claims were held invalid for non-enablement as to the automatic-design scope (Fed. Cir. 2007), and the patent expired 2012-07-11 — functionally neutralized, but by litigation and term, not by a defensive aggregator.

Verdict

Operating-company assertion.

Justification: the '562 was assigned exactly once for title — inventors Andreiko and Payne to Ormco Corporation on 1992-11-09 — and every later recording (Chemical Bank security interest 1993-08-20; ABN AMRO security interest 2000-12-22; Credit Suisse First Boston security agreement 2002-06-13; the ABN AMRO lien recorded back to Ormco 2002-06-13; and the Credit Suisse release 2006-04-25) is a lien or lien discharge, not a title transfer, so the patent never left the original operating assignee. Ormco then enforced the shared-specification family itself against a real competitor, filing against Align Technology on 2003-01-06, and the asserted sibling patents (not the '562) were held invalid/non-enabled on appeal in 2007; Ormco remains an operating orthodontic manufacturer inside Envista Holdings. Caveat to be honest about: the '562 itself was not a pleaded patent in that litigation, so the "assertion" attaches to the family rather than to this specific patent, and the '562 expired 2012-07-11 so it cannot be asserted today.

Verify the five recordings and pull the reel/frame + correspondent fields I could not obtain here:

What would change the verdict: a post-2006 assignment of record to a licensing entity, or a correspondent name that recurs across this patent and unrelated-looking LLCs. Neither is present in the evidence I retrieved — but for signal #3 that is because the field was unavailable, so the honest position is "no adverse finding, incomplete verification."

Generated 9/29/2026, 10:54:34 AM

Prior art

Earlier patents, publications, and products that may anticipate or render the claims unpatentable.

✓ Generated

I'll search for the USPTO record and the cited prior art for US 5,431,562.

Let me dig into the citation tables directly.

Bottom line up front

I was not able to retrieve the face-of-patent "(56) References Cited" list for US 5,431,562 in this session. Every search I ran for the backward citations of 5431562 returned either (a) forward citations — later patents that cite '562 — or (b) citation tables belonging to other patents. The authoritative full text you supplied is also truncated before the front-page citation table (it ends mid-specification, in the step (400) maxillary-input discussion), so I cannot reconstruct the list from it either.

Under your strict rule — don't fabricate, flag uncertainty — I will not invent a citation list. Below is (1) confirmation of the exact record you asked for, (2) exactly what I could verify with sources, (3) a § 102 framework applied to the candidates I can source, and (4) the precise retrieval step that will close the gap.


1. The specific patent — USPTO/Google Patents record for 5,431,562 (no similar-number substitution)

Field Value Source
Patent number 5,431,562 (US 5,431,562 A) patents.google.com/patent/US5431562/en
Title Method and apparatus for designing and forming a custom orthodontic appliance and for the straightening of teeth therewith same
App. No. / filing date 07/973,973 — filed 1992‑11‑09 same
Issued 1995‑07‑11 same
Inventors Craig A. Andreiko; Mark A. Payne same
Assignee Ormco Corporation (original and current) same
Prior art date shown 1990‑01‑19 (priority claimed from US 07/467,162 → US 5,139,419) same
Legal status Expired – Lifetime; anticipated expiration 2012‑07‑11 same
Prior-art keywords coded on the record teeth, tooth, mandibular, appliance, maxillary same
CPC A61C7/00, A61C7/146, A61C7/16, A61C7/20, A61C7/002, A61C9/004, A61C9/0046, A61C13/097, B33Y80/00 same

Contradiction flagged (do not silently reconcile): the Unified Patents portal page for US‑11602411‑B2 lists US-5431562-A with "Priority Date: 1990‑01‑18", whereas Google Patents and the USPTO-derived record show 1990‑01‑19. The one-day delta is a third-party database artifact, but it is material to a § 102 critical-date analysis and I am reporting it rather than correcting it. (portal.unifiedpatents.com/patents/patent/US-11602411-B2)

Also flagged from your earlier sections: the prior summary states the earliest claimed priority is Ser. No. 07/467,162 (Jan. 19, 1990, now US 5,139,419). The '562 is a CIP of 07/467,162, 07/875,663 (abandoned) and 07/775,589 (abandoned). This matters below.


2. What I did verify about '562's citation footprint

Forward citations I can source (these are NOT prior art to '562 — they postdate it):

  • US 2005/0158686 A1 ("Modular system for customized orthodontic appliances") cites US5431562A — shown with the Google Patents asterisk/"*" marker. (patents.google.com/patent/US20050158686/en)
  • WO 2006/050358 A3 ("Systems and methods for substituting virtual dental appliances") cites US5431562A *. (patents.google.com/patent/WO2006050358A3/en)
  • US 2024/0008956 A1 ("Methods and systems for fabricating dental appliances having variable stiffnesses") cites US5431562A. (patents.google.com/patent/US20240008956A1/en)
  • US 11,602,411 B2 ("Preventing interference between tooth models") lists US-5431562-A. (portal.unifiedpatents.com/patents/patent/US-11602411-B2)
  • EP 2932935 A1 cites US 5431562 A at paragraphs [0012] and [0016]. (patentimages.storage.googleapis.com/…/EP2932935A1.pdf)
  • US 11,471,252 (Align) lists 5431562 | July 11, 1995 | Andreiko et al. in its reference table. (patents.justia.com/patent/11471252)
  • Several Align/Ormco patent families reproduce the number in keyword search strings, e.g. the IPR2020‑00223 exhibit ("5011405" | "5395238" | "5431562" | "5447432" | "5518397" | "5533895" | …).PN. — this is a search string, not a citation. (docketalarm.com, IPR2020‑00223, Ex. 1002)

Family members sharing the 1990 chain (US 5,139,419; 5,368,478; 5,395,238; 5,447,432; 5,454,717; 5,456,600; 5,474,448; 5,518,397; 5,533,895; 5,542,842; 5,683,243; 6,015,289; 6,244,861; 6,616,444; WO 94/10935; EP 0 667 753 B1; JP 3380553 B2). These are not § 102(a)/(e) art against '562 because they share the same Ormco inventive entity and priority chain — but the ones filed/issued before '562 that name different inventors would be, and I have not verified any such.

Non-patent literature: the NPL lists I retrieved (e.g., Burstone, Precision Adjustment of the Transpalatal Lingual Arch: Computer Arch Form Predetermination, Am. J. Orthodontics 79(2):115–133, Feb. 1981; Richmond, Recording the dental cast in three dimensions, AJODO 92(3):199–206, Sep. 1987; Yamamoto et al. 1988/1990; Andrews, The Six Keys to Optimal Occlusion Straight Wire, 1989; Kesling positioner papers) appear on the US‑11602411‑B2 / US 11,471,252 / US 9,433,479 records — not confirmed as the NPL cited on the face of '562. I list them only as the art milieu, explicitly unverified.


3. § 102 framework — how the analysis must actually be run

Because '562 has an effective filing date before 16 March 2013, pre‑AIA 35 U.S.C. § 102(a), (b), (e), (g) govern. Two critical-date subtleties control everything downstream:

  1. CIP split date. Subject matter carried over from Ser. No. 07/467,162 gets the 19 Jan 1990 date; subject matter first added in the 9 Nov 1992 CIP gets only 9 Nov 1992. A reference dated between those two dates can anticipate only the new-matter claims.
  2. § 102(e) allows US patents/publications as art as of their filing date, not publication — decisive for CAD/CAM dental art clustered in 1985–1992.

Without the verified (56) list I cannot assign a specific reference to a specific claim. What I can state with confidence from the specification text you supplied:

  • Claim 1 is the closed pipeline (sense → digitize 3D tooth shape → derive archform → derive finish positions → establish connection point → design custom appliance → machine-readable control signals → automatically fabricate). A § 102 reference must disclose every element including the automated NC fabrication from the derived finish positions. Art that discloses only digitizing/scanning, or only computing an archform, or only bending an archwire cannot anticipate claim 1 — it would be § 103 fodder at best.
  • Claim 2 adds the "no residual tooth-moving force at the finish positions" functional limitation — a reference must inherently or expressly disclose a straight-wire/no-bend result to anticipate.
  • Claim 4 requires the vertical labial-lingual profile + slot at the archwire-plane/profile intersection + a slot design leaving no residual force — this is a narrow, hardware-specific claim; scanning-only art cannot reach it.
  • Claim 5 requires automatically fabricated placement jigs conforming to the tooth surface.
  • Claim 6 requires digitized lower-jaw shape data plus 3D mandibular tooth data.

Given that, the only realistic § 102 candidates would be US/foreign documents in the 1980–1992 dental‑CAD window disclosing end-to-end scan→model→custom-appliance machining. I have not verified the existence or dates of any such reference on '562's face and will not name one.


4. To close the gap — the exact records to pull

  1. Front page of the grant PDF: patentimages.storage.googleapis.com/c5/26/6f/6393ea52414173/US5431562.pdf — the (56) References Cited table (US Patent Documents; Foreign Patent Documents; Other Publications), plus the Examiner field (Primary Examiner Cary E. O'Connor) whose name is searchable for the art unit.
  2. Google Patents "Patent Citations" section on patents.google.com/patent/US5431562/en (collapsed by default; it is the machine-readable (56) list, ~59 rows for comparable family members).
  3. USPTO Patent Center / Patent Application 07/973,973 "References Cited" and the examiner's Form‑892 for the paper-cited art and the reasons for allowance.
  4. The parent, US 5,139,419, and the EP 0 667 753 B1 / WO 94/10935 search reports — EPO search reports use X/Y categories that map directly to § 102/§ 103, and are frequently the fastest route to the art that was actually considered against the equivalent claims.
  5. Any IDS filed in the '562 (to capture art cited-but-not-listed) and the reissue/reexam history if any.

5. Explicit uncertainty statement

  • The identity, dates, assignee, claims count (69) and status of 5,431,562 are verified and high-confidence.
  • The complete set of references cited on the face of 5,431,562 is NOT established here. I retrieved forward citations and other patents' citation tables, not '562's own (56) list.
  • The NPL items in § 2 are drawn from the records of other patents (US 11,602,411 B2, US 11,471,252, US 9,433,479, US 10,772,707) and are not confirmed as '562 citations.
  • I name no anticipating reference, because naming one without the verified citation list would violate the no-fabrication rule. Any § 102 mapping to claims 1–6 must wait on the (56) table and the EPO search report.
  • Minor inconsistency noted and flagged, not corrected: "Priority Date: 1990‑01‑18" (Unified Patents) vs. 1990‑01‑19 (Google Patents/USPTO); and the system header date 2026‑09‑29 vs. the task's April 26, 2026.

Generated 9/29/2026, 10:54:36 AM

Obviousness

Combinations of prior art that suggest the claimed invention would have been obvious under 35 U.S.C. § 103.

✓ Generated

I'll start by retrieving the actual "Prior Art" / "References Cited" section of this patent, since the fetched page text provided to me does not include it (it jumps from the bibliographic fields to the "Definitions" section).

I have strong material on the family and prior art. Let me now try to pin down the actual front-page "References Cited" of the '562 itself, plus the two central CAD/CAM dental references.

Obviousness analysis — U.S. Pat. No. 5,431,562 under 35 U.S.C. § 103 (pre‑AIA)

0. Record caveat — what "the Prior Art section" actually gave me

Before the analysis, an accuracy flag you should hold me to:

  • The fetched page text supplied to me contains a "Prior art keywords" field ("teeth, tooth, mandibular, appliance, maxillary") and a "Prior art date" of 1990‑01‑19, but it does not contain the "References Cited" table (U.S. patent documents, foreign documents, or non‑patent literature) that normally sits between the bibliographic data and the Description. The fetch cut from the classification block into "Definitions."
  • I therefore reconstructed the operative prior‑art set from three verifiable proxies: (a) the PCT search‑report citations for the same Ormco family, which are reported as "Cited Documents: EP0502227; WO9008512" (WO9410935 record reproduced in a 3Shape IPR exhibit: https://www.docketalarm.com/cases/[PTAB](/ptab)/IPR2021-01120/3Shape_A-S/docs/06-24-2021-Petitioner/Exhibit-1027-38-EX1027_US14755171_740_File_History_Part3_0598_1068.pdf) — note WO9008512 is the Dolphin Imaging Systems PCT counterpart of the Lemchen bracket‑placement case, priority 1989‑01‑23; (b) the sibling reissue RE35169 specification, which is the Lemchen/Andreiko text and which cites the scanning and jig art by number; and (c) the front‑page "References Cited" lists of the later dental CAD/CAM patents that cite the '562 (e.g., https://www.freepatentsonline.com/[7184150](/patent/7184150).html, listing Moermann '805, Duret '288/'366/'464, Barrut '580).
  • I could not verify the literal front‑page citation list of US 5,431,562 itself. Where I rely on a reference, I say so and grade my confidence.

A second flag, cross‑referencing the earlier generated sections: those sections established claims 1–6 only, and explicitly declined to reconstruct claims 7–69. This analysis is likewise limited to claim 1 and dependent claims 2–6. A corroborating datapoint on scope: the same family's PCT publication WO9410935 carries a claim set in Japanese that maps onto the same seven‑element structure (scan → digitize 3‑D tooth shape → derive idealized archform at least partly from that data → derive finish positions mesio‑distally on the archform → set connection points → computer‑design the custom appliance → generate machine‑readable control signals → machine the appliance), with dependent claims on the mandibular skeletal archform, smoothing the curve by statistical optimization, representing the equation as tangent circle segments, crown‑long‑axis derivation and population‑group statistics, and jig design (JP 特表平8‑508174, https://www.docketalarm.com/cases/PTAB/IPR2021-01120/.../Exhibit-1027-38...). Because WO9410935 published 1994‑05‑26 it is not prior art to the '562; I use it only as evidence of what the claims require.


1. The governing legal framework

Pre‑AIA § 103 applies (filed 1992‑11‑09). The controlling standard is Graham v. John Deere as refined by KSR Int'l Co. v. Teleflex Inc., 550 U.S. 398 (2007): the question is whether the claimed subject matter as a whole would have been obvious, and a combination is obvious where "the improvement is [no] more than the predictable use of prior art elements according to their established functions," or where a known technique is applied "to improve similar devices in the same way." Secondary considerations must be considered but carry weight only where there is a nexus to the claims.

Presumptive critical date: 1990‑01‑19 (the '562 claims priority from Ser. No. 07/467,162). Important CIP caveat: the '562 is a continuation‑in‑part of the 1990 case (via Ser. Nos. 07/875,663 and 07/775,589). Any claim element not supported by the 1990 disclosure gets an effective date of 1991‑10‑15 or 1992‑04‑29. This matters because some of the strongest art (e.g., Lemchen‑family material) has dates close to that window. I flag this as a genuine but case‑specific inquiry; I have not done the § 112 written‑description comparison element by element.


2. Person of ordinary skill in the art (POSITA)

A POSITA here is a person with a degree in mechanical/electrical engineering or computer science, or a dentist/orthodontist, plus 2–4 years' experience in (i) orthodontic biomechanics and straight‑wire mechanics, and (ii) computer‑aided design and numerically controlled machining of dental restorations. That dual competency is the standard the specification itself assumes — it describes VERSACAD™, IBM 80386/80486 hardware, MC300 motion controller cards, optical/laser/mechanical scanning, and standard CNC mills as off‑the‑shelf items (US 5,431,562, Description).


3. Reference set (with confidence grading)

Ref What it discloses Date / status Use
US 5,011,405 (Lemchen), "Method for determining orthodontic bracket placement," Dolphin Imaging Systems; filed 1989‑01‑24, issued 1991‑04‑30 (https://worldwide.espacenet.com/publicationDetails/biblio?CC=US&NR=5011405A&KC=A&FT=D; text at https://uspto.report/patent/grant/5011405) Generating digital information defining the shape and location of a malocclused tooth; generating a mathematical model of the tooth and jaw; calculating the "finish" position (tipping, torquing, rotation, intrusion/extrusion); calculating the bracket placement position from the model and finish position; the placement rule being where "zero force" results when the tooth is at the ideal position with the archwire installed; calculating and forming a bracket‑positioning jig; pre‑forming an archwire to move the tooth to the finish position; expressly contemplates a CAD/CAM machined or cast base conforming to tooth morphology. Cites Rekow's CAD/CAM‑in‑dentistry review and prior jigs (US 3,686,762; 4,160,322; 4,183,141; 4,360,341). §102(e) art from 1989‑01‑24 — predates even the earliest '562 priority. High confidence Primary reference.
WO 90/08512 (Dolphin Imaging Systems, "A Method of Producing an Orthodontic Bracket," priority 1989‑01‑23) PCT counterpart of the Lemchen work; expressly cited in the family's own PCT search report. 1990‑07‑26 publication Corroborates that the Lemchen disclosure was the closest art identified to this family. High confidence on the citation; medium on full text.
US 4,575,805 (Moermann et al.), "Method and apparatus for the fabrication of custom‑shaped implants," issued 1986‑03‑11 Optical/mechanical scanning of a dental site → digital model → numerically controlled fabrication of a custom‑shaped dental article. 1986 Proves the scan→model→machine pipeline was well known and automated. High confidence.
US 4,611,288 / 4,663,720 / 4,742,464 (Duret et al.), "Apparatus for taking odontological or medical impressions" / "Method of and apparatus for making a prosthesis, especially a dental prosthesis" Non‑contact/optical impression‑taking and computer‑aided prosthesis manufacture from digitized data. 1986–1988 Same. High confidence.
US 4,478,580 (Barrut), "Process and apparatus for treating teeth," 1984‑10‑23 Automated apparatus for treating teeth from measured data. 1984 Secondary. Medium.
Rekow, "Computer‑Aided Design and Manufacture in Dentistry: A Review of the State of the Art," 58 J. Prosthet. Dent. 512 (1987) Non‑patent literature that surveyed CAD/CAM in dentistry and which Lemchen's specification cites three times, stating that each of the three systems it reviews "uses CAD." 1987 Establishes the level of ordinary skill and the express link from orthodontics to CAD/CAM. High confidence on existence and on Lemchen's citation of it.
Burstone et al., "Precision Adjustment of the Transpalatal Lingual Arch: Computer Arch Form Predetermination," 79(2) Am. J. Orthod. 115–133 (Feb. 1981) Computer‑derived orthodontic archform calculations. 1981 Directly relevant to claim 1's archform‑derivation element. High confidence on citation; I have not read the article, so I grade its specific teachings medium.
Biggerstaff, "Computerized Diagnostic Setups and Simulations," 40(1) Angle Orthod. 28‑36 (Jan. 1970); Biggerstaff et al., 61(3) Am. J. Orthod. 245‑254 (1972) Computerized tooth setups (finish arrangements) decades before the '562. 1970/1972 Finish‑position derivation element. Medium‑high.
Kesling, US 2,467,432 / 3,407,500; Andrews, US 3,660,900 and The Six Keys to Optimal Occlusion (1989); Altschuler 3‑D laser surface mapping (1979–81) Physical setup/repositioning of teeth; straight‑wire bracket geometry (slot torque/tip and base thickness controlling labio‑lingual position); laser 3‑D surface mapping. 1949–1989 Element‑level support. The '562's own family cites Kesling and Andrews. High confidence on dates; medium on specific passages.
US 5,027,281 (Rekow et al.), US 4,936,862 (Walker) Automated high‑precision fabrication of objects from scanned data / design‑and‑manufacture of a human joint prosthesis from patient data. 1990–1991 Generically supportive of "custom medical device from patient scan." Low‑medium confidence on dates — verify before relying.

4. Claim 1 mapped to the art

Claim 1 element Lemchen '405 CAD/CAM dental art (Moermann '805; Duret) Archform/setup art (Burstone, Biggerstaff, Kesling)
(1) sensing anatomical shapes of the mouth ✔ "generation of accurate digital information defining the shape and location of the maloccluded tooth with respect to the patient's jaw," by laser scanning, sonic ranging, digital video scanning or magnetically ✔ optical scanning of dental surfaces —
(2) digitizing to produce digitized anatomical shape data including 3‑D tooth shape data ✔ digital info → mathematical model ✔ digitized 3‑D model of a dental object —
(3) computer‑deriving an ideal dental archform, at least in part dependent on the digitized data ✔ mathematical model of the arch and associated jaw structure — ✔ Burstone: computer arch‑form predetermination; Biggerstaff setups
(4) computer‑deriving finish positions: mesio‑distal spacing along the archform + position/orientation based at least in part on the 3‑D tooth data ✔ "finish position … relative to adjacent teeth, opposing teeth, supporting bony foundations and soft tissue" — ✔ Kesling setup; Biggerstaff simulation
(5) connection point on each of a plurality of teeth ✔ calculated bracket placement position — —
(6) computer‑designing a custom appliance from the 3‑D data + connection points + finish positions, dimensioned to interconnect the teeth at those points when in the finish positions ✔ bracket placement plus pre‑formed archwire "to move the tooth to the calculated finish position when installed in the bracket" ✔ custom‑shaped article designed from the digital model —
(7) producing machine‑readable control signals carrying correlated geometric info partial (discloses design output; the machining link is via the CAD/CAM suggestion) ✔ NC control data from the digital model —
(8) automatically fabricating on a machine responsive to those signals partial ✔ NC milling / automated fabrication —

Read alone, Lemchen '405 covers elements (1)–(6) and most of (6)'s functional characterization. The only elements that need a second reference are (7) and (8) and, depending on claim construction, the "archform derived at least in part from the digitized data" formulation.


5. Combination A — Lemchen '405 + Moermann '805 (and/or Duret '288/'366) → claim 1 obvious

Why a POSITA would combine them:

  1. Same field, same problem, same criticism of the prior art. Lemchen's specification criticizes "straight wire" systems because "all bracket force vectors for specific tooth types … are manufactured to population averages. Thus, there is no individual adaptability… The patient's specific pretreatment malocclusion …, dental surface morphology, and facial type are completely disregarded." The '562's own background identifies precisely the same deficiency — that brackets "are designed and manufactured to average anatomy" and that the orthodontist works from "only a mental vision of where the finish positions of the teeth will be." Two references attacking the same defect in the same commercial product class supply an express motivation to combine.
  2. Express pointer from Lemchen to the automation art. Lemchen's specification cites Rekow's CAD/CAM‑in‑dentistry review and states that all three reviewed systems use CAD; it further states that its method "may be utilized in conjunction with computer‑aided design and computer‑aided manufacture (CAD/CAM) … to provide a machined or cast base conforming to the tooth morphology and containing an appropriately positioned bracket receiving recess or fitting." That is a teach‑and‑suggest‑the‑combination statement, not mere art‑field adjacency.
  3. The automated fabrication art is not merely analogous, it is the same art. Moermann '805 and Duret's patents are directed to producing custom dental articles from an intra‑oral scan via numerically controlled machinery. By 1986–87 the pipeline "scan dental object → digital model → NC machine the custom part" was commercially practiced (the later '562 specification itself treats a commercial laser scanner — the Cyber Scan™ Measurement System by Cyber Optics — and a standard CNC mill as off‑the‑shelf). Under KSR, applying that known technique to Lemchen's known digital orthodontic design is the "predictable use of prior art elements according to their established functions."
  4. Nothing in the combination changes the principle of operation of either reference. The orthodontic design computation is unchanged; the fabrication is merely transferred from a described CAD/CAM option to an implemented one.

Predicted § 103 conclusion on claim 1: obvious over Lemchen in view of Moermann and/or Duret. My confidence in that conclusion is high for elements (1)–(6) and moderate‑to‑high for (7)–(8), the residual uncertainty being whether a tribunal reads "automatically fabricating" as requiring closed‑loop NC control rather than a machine‑controlled forming operation.


6. Combination B — add Burstone / Biggerstaff / Kesling → the "derive an ideal archform from the digitized data" element

Claim 1 requires only that the archform be "at least in part dependent on the digitized anatomical data," which is deliberately broad. If a defendant or examiner argues Lemchen stops at a statistical tooth setup, then Burstone (1981) — computer arch‑form predetermination — and Biggerstaff (1970/1972) — computerized diagnostic setups and simulations — supply the missing archform‑derivation teaching, with the motivation supplied by the '562's own acknowledgment that the prior art used "standard statistical tooth position data" and that the goal was to make the setup individualized.

Honest weakness in this combination: I have not retrieved a reference that expressly derives the archform from the digitized boundaries of the mandibular cortical bone (the "mandibular trough"). That element appears in dependent claim 6 (verified: digitizing the lower jaw and mandibular teeth) and in the WO9410935 dependent claim 2 (skeletal archform from the mandibular shape data). If the patent owner stakes non‑obviousness on the mandibular‑trough‑as‑constraint teaching, Combination B as I have it does not fully answer it. I would want to see the actual '562 front‑page references and the Ricketts/Bonwill archform literature before asserting obviousness on that specific limitation.


7. Combination C — dependent claims 2–5 fall with less resistance

Claim Limitation Where it appears in the art
2 appliance exerts substantially no tooth‑moving force when the teeth are at the derived finish positions This is essentially verbatim the Lemchen family's design rule: "The correct bracket position is defined as that position which yields zero force in all directions, if and only if, the subject tooth is in its ideal position with the archwire installed." (US RE35169, Summary — https://patents.google.com/patent/USRE35169E). ⚠️ Date diligence required: that passage appears in the reissue text (granted 1996‑03‑05, application 08/056,519). The reissue claim 1 was also amended to recite "scanning," so RE35169 is not a clean substitute for the 1991‑issued '405. Before relying on RE35169 as prior art, verify whether the "zero force" passage appears in the 1991‑issued US 5,011,405. If it does, claim 2 is arguably anticipated; if it does not, it is still obvious from the '405's placement‑calculation teaching.
3 determine an archwire plane; calculate bracket location data relative to it; design brackets and at least one archwire; fabricate both Lemchen discloses bracket‑placement calculation plus "forming an archwire … in accordance with the requirements to move the affected tooth to its finish position." Andrews US 3,660,900 teaches that bracket base thickness controls labio‑lingual position (i.e., the in‑out/archwire‑plane variable).
4 digitize a vertical labio‑lingual tooth profile; bracket mounting point at the intersection of the archwire plane with that profile; slot depth/inclination/shape such that no residual force remains Lemchen: digitized tooth shape/morphology → mathematical model; calculated placement → zero force. The profile‑plane formalism is a notational choice within ordinary engineering skill once the finish position and the archwire plane are fixed.
5 design and automatically fabricate placement jigs whose surface conforms to the tooth surface Lemchen expressly recites "calculating the shape of a positioning device, such as a bracket positioning jig … and forming a positioning jig to conform to the shape of the jig so calculated," and collects the prior jig art (US 3,686,762; 4,160,322; 4,183,141; 4,360,341). Only the word "automatically" needs Moermann/Duret. Claim 5 is the weakest of the set against this art.

8. Rebuttals the patent owner would raise (and how they fare)

  1. "Teaching away" — Lemchen says custom slot cutting is uneconomical. The RE35169 text states: "One method of creating individualized brackets is to cut custom bracket slots for each patient. The cost of that procedure is usually prohibitive." Under In re Gurley, teaching away requires a disclosure that would discourage a POSITA from taking the claimed route, not a statement of economic cost. A cost objection, coupled with Lemchen's own recommendation of an alternative individualization route (moldable structural adhesive; CAD/CAM machined base), is generally treated as a commercial preference, not a technical teaching away. Expect this argument to be made; expect it to be weak standing alone — but note that it is at least some evidence of a deterrent to the specific "cut custom slots" embodiment of claim 4.
  2. § 103(c) common ownership / disqualification of Lemchen as prior art. This is the most substantive threshold defense and it deserves careful briefing. Pre‑AIA § 103(c)(1): subject matter that qualifies as prior art only under § 102(e), (f) or (g) is disqualified for § 103 purposes if, at the time the invention was made, it and the claimed invention were owned by the same person or subject to an obligation of assignment to the same person. Lemchen's '405 issued to Dolphin Imaging Systems; the '562 is Ormco/Andreiko; and RE35169 names both Lemchen and Andreiko and lists Ormco Corp as a current assignee. The inventive entities also differ (Lemchen alone in '405 vs. Andreiko + Payne in the '562), so the "by another" requirement of § 102(e) is likely met. Whether the common‑ownership disqualification applies turns on the assignment chain as of January 1990 (or 1991/1992 if CIP new matter governs). I have not verified that chain and I am not asserting an outcome. This is the single highest‑value item to check in the USPTO assignment database before running this § 103 attack.
  3. Secondary considerations. Long‑felt need is well documented — Lemchen in 1989 identified the individualization problem, and Ormco's commercial custom‑appliance program came years later. Commercial success, industry praise, and copying evidence would carry weight only with a nexus to the claims. The strongest practical counter here is not classic secondary evidence but the § 112 overlay below.

9. The § 112 overlay — this cuts against the obviousness attack

In Ormco Corp. v. Align Tech., Inc., 463 F.3d 1299 (Fed. Cir. 2006) the court identified the '562 as a parent of the asserted patents sharing the same specification, and expressly stated the '562 was not asserted. In the 2007 decision (498 F.3d 1307) the Federal Circuit construed the shared specification to require "completely automatic determination of final tooth positions" and held sibling claims invalid for non‑enablement of that subject matter (https://www.courtlistener.com/opinion/[210412](/patent/210412)/ormco-corp-v-align-technology-inc/summaries/).

Two consequences:

  • Narrowing force. If the claims are construed to require complete automation of the final tooth positions, then the § 103 case must use references that automate the finish‑position determination, not merely the bracket‑placement calculation. Lemchen's specification says the tooth repositioning "is done mathematically by appropriate software programs which may be derived by conventional means for the particular method of treatment elected," but it also relies on the orthodontist's prescription. Whether that crosses the "completely automatic" line is the contested question, and it is a genuine gap in Combination A.
  • Non‑obviousness force. A holding that a POSITA at the relevant time could not implement the fully automated determination (i.e., non‑enablement) is in tension with an argument that the same POSITA "would have had a reasonable expectation of success." The doctrines are formally independent, but a well‑briefed patent owner will use the enablement holding as evidence that the combination of the art would not have yielded the claimed subject matter.

10. Bottom line

Claim Strongest § 103 attack My confidence
1 Lemchen '405 + Moermann '805 (and/or Duret) + Burstone/Biggerstaff for the archform derivation High for the sensing/digitizing/setup/design elements; moderate for the archform element and the "automatically fabricating" element
2 Lemchen '405 (+ same‑family RE35169 text, after date‑checking) High if the zero‑force rule appears in the 1991‑issued '405; moderate otherwise
3 Lemchen '405 + Andrews '900 + Moermann/Duret Moderate‑high
4 Lemchen '405 + Moermann/Duret Moderate; the "cost prohibitive" passage gives the owner a teaching‑away talking point
5 Lemchen '405 + Moermann/Duret High — Lemchen expressly claims the jig‑shape calculation and formation
6 Requires art on digitizing the mandibular bone; the archform‑as‑skeletal‑constraint teaching Low‑moderate on the present record — this is the element I would most want to re‑search

11. Explicit uncertainty statement

  • ✅ Verified: Lemchen US 5,011,405 bibliographic data, abstract, and substantial specification text; the RE35169 claim/summary text; the Moermann/Duret/Barrut bibliographic data as cited in later dental CAD/CAM patents; the WO9008512 and EP0502227 citations from the family's PCT search report; the WO9410935/JP claim set; the Ormco v. Align proposition that the '562 was a parent but not asserted.
  • ⚠️ Not verified: the literal "References Cited" list printed on US 5,431,562's own front page (absent from the fetched text); the content of EP0502227; whether the "zero force" passage appears in the 1991‑issued '405 rather than only in the 1996 reissue; the assignment chain of Lemchen '405 / Dolphin Imaging Systems relative to Ormco as of January 1990 (critical to the § 103(c) disqualification question); the specific teachings of the Burstone 1981 and Altschuler items beyond their citation; and the US 5,027,281 / 4,936,862 dates.
  • ⚠️ Scope caveat carried forward: only claims 1–6 were retrievable in full. Claims 7–69 are unanalyzed, and the '562 expired (anticipated expiration 2012‑07‑11) and was, on the record I retrieved, never asserted in litigation — so this § 103 analysis is retrospective/defensive in character.

If you can supply the '562's actual front‑page citation list, I will re‑run Combinations A–C against the examiner's own art, which is the cleanest way to test whether these claims were ever seriously exposed under § 103.

Generated 9/29/2026, 10:55:32 AM

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