Invalidity dossier

US 11530654

Off-board fuel regulator for generator engine

Current assignee: MWE Investments LLC

Added 5/14/2026, 12:00:42 AM

IndustryEnergy (E)
At a glanceNo PTAB challenges5 lawsuits on fileasserted by MWE Investments LLCEnergy (E)

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Patent summary

Title, assignee, inventors, filing/issue dates, abstract, and a plain-language overview of the claims.

✓ Generated

Here's a concise summary of US Patent 11530654:

US Patent 11530654: Off-board fuel regulator for generator engine

  • Title: Off-board fuel regulator for generator engine
  • Assignee: Champion Power Equipment Inc.
  • Inventors: Mark J. Sarder, Aleko D. Sotiriades, James J. Dehn, Leigh Jenison
  • Filing Date: 2018-11-15 (Application No. US16/191,503)
  • Issue Date: 2022-12-20
  • Abstract: A generator and fuel delivery system is described that features an off-board fuel regulator for gaseous fuel. The system includes a dual fuel generator capable of running on liquid and gaseous fuels. The off-board fuel regulator system reduces the pressure of the gaseous fuel in two stages: a primary pressure regulator reduces it to a first intermediate pressure, and a secondary pressure regulator further reduces it to a desired operating pressure for the generator.

Independent Claims Overview:

  • Claim 1 (Plain Language): This claim describes a dual-fuel generator system that uses both liquid and gaseous fuels. A two-stage fuel regulator system for the gaseous fuel is located off-board the generator (i.e., not on the generator itself). This regulator includes a primary pressure regulator connected to the fuel source (e.g., a propane tank) and a secondary pressure regulator connected downstream from the primary. Both regulators work together to reduce the high-pressure gaseous fuel to a usable pressure for the generator. The system also includes a mechanical valve and a fuel lockout mechanism. When the valve is in a "first position," the liquid fuel can flow to the generator, and the gaseous fuel connection is blocked. When the valve is moved to a "second position," the liquid fuel flow is stopped, and the gaseous fuel source is allowed to connect to the generator.
  • Claim 6 (Plain Language): Similar to Claim 1, this claim describes a dual-fuel generator system with an off-board, two-stage gaseous fuel regulator. It also includes a mechanical fuel valve that opens and closes the liquid fuel line to control its flow to the generator. A fuel lockout mechanism is linked to this mechanical valve. This lockout mechanism prevents the gaseous fuel source from connecting to the generator when the liquid fuel line is open, and it allows the gaseous fuel source to connect when the liquid fuel line is closed.
  • Claim 10 (Plain Language): This claim describes a generator and fuel delivery system that operates on gaseous fuel. A two-stage fuel regulator system is located off-board the generator. This system reduces the gaseous fuel pressure from the source in a first stage to a reduced pressure, and then further reduces that pressure in a second stage to a desired operating pressure for the generator. A key feature is that the generator itself does not contain any pressure regulators.

Litigation Information:

As of April 26, 2026, the patent 11530654 is involved in several legal proceedings:

There is no authoritative information directly stating any CAFC 2026 dockets for US11530654 specifically. The provided patent information indicates district court and PTAB proceedings, but not Court of Appeals for the Federal Circuit cases for 2026.The previously provided patent text already contains information about litigation. The current search for "US patent 11530654 CAFC 2026 dockets" confirms no direct hits for CAFC dockets specifically for patent 11530654 in 2026. The search results discuss general CAFC activities in 2026 and district court cases, but do not link any specific CAFC docket to US11530654.

Therefore, the previous assessment stands: while there are district court and PTAB proceedings, there's no authoritative information confirming CAFC 2026 dockets for this specific patent.

Final Answer:
Here's a concise summary of US Patent 11530654:

US Patent 11530654: Off-board fuel regulator for generator engine

  • Title: Off-board fuel regulator for generator engine
  • Assignee: Champion Power Equipment Inc.
  • Inventors: Mark J. Sarder, Aleko D. Sotiriades, James J. Dehn, Leigh Jenison
  • Filing Date: 2018-11-15 (Application No. US16/191,503)
  • Issue Date: 2022-12-20
  • Abstract: A generator and fuel delivery system is described that features an off-board fuel regulator for gaseous fuel. The system includes a dual fuel generator capable of running on liquid and gaseous fuels. The off-board fuel regulator system reduces the pressure of the gaseous fuel in two stages: a primary pressure regulator reduces it to a first intermediate pressure, and a secondary pressure regulator further reduces it to a desired operating pressure for the generator.

Independent Claims Overview:

  • Claim 1 (Plain Language): This claim describes a dual-fuel generator system that uses both liquid and gaseous fuels. A two-stage fuel regulator system for the gaseous fuel is located off-board the generator (i.e., not on the generator itself). This regulator includes a primary pressure regulator connected to the fuel source (e.g., a propane tank) and a secondary pressure regulator connected downstream from the primary. Both regulators work together to reduce the high-pressure gaseous fuel to a usable pressure for the generator. The system also includes a mechanical valve and a fuel lockout mechanism. When the valve is in a "first position," the liquid fuel can flow to the generator, and the gaseous fuel connection is blocked. When the valve is moved to a "second position," the liquid fuel flow is stopped, and the gaseous fuel source is allowed to connect to the generator.
  • Claim 6 (Plain Language): Similar to Claim 1, this claim describes a dual-fuel generator system with an off-board, two-stage gaseous fuel regulator. It also includes a mechanical fuel valve that opens and closes the liquid fuel line to control its flow to the generator. A fuel lockout mechanism is linked to this mechanical valve. This lockout mechanism prevents the gaseous fuel source from connecting to the generator when the liquid fuel line is open, and it allows the gaseous fuel source to connect when the liquid fuel line is closed.
  • Claim 10 (Plain Language): This claim describes a generator and fuel delivery system that operates on gaseous fuel. A two-stage fuel regulator system is located off-board the generator. This system reduces the gaseous fuel pressure from the source in a first stage to a reduced pressure, and then further reduces that pressure in a second stage to a desired operating pressure for the generator. A key feature is that the generator itself does not contain any pressure regulators.

Litigation Information:

As of April 26, 2026, the patent 11530654 is involved in several legal proceedings:

  • A PTAB case, IPR2025-01423, was filed but not instituted procedurally.
  • Multiple US District Court cases have been filed:
    • Wisconsin Eastern District Court: case 2:24-cv-01302
    • Wisconsin Eastern District Court: case 2:24-cv-01281
    • California Central District Court: case 2:24-cv-08722
    • Arizona District Court: case 2:23-cv-02371
  • The patent family has also had its first worldwide family litigation filed.

I do not have authoritative information on any specific CAFC 2026 dockets for US Patent 11530654. While general CAFC activities in 2026 are mentioned in search results, no direct link to this patent was found.

Generated 5/15/2026, 9:36:12 PM

Cases on file (5)

Group view →

Specific litigation cases in our database that name US patent 11530654. The free-form analysis below may also discuss cases beyond this list.

Litigation summary

Past and pending lawsuits — plaintiffs, defendants, jurisdictions, outcomes, and notable rulings.

✓ Generated

Known litigation involving US Patent 11530654 is detailed below:

  • PTAB Case: IPR2025-01423

  • US District Court Case:

    • Plaintiff(s): Champion Power Equipment Inc.
    • Defendant(s): Firman Power Equipment Inc.
    • Jurisdiction: U.S. District Court for the District of Arizona
    • Case Number: 2:23-cv-02371
    • Filing Date: 2023 (inferred from case number "2:23-cv-02371")
    • Outcome/Current Status: Pending. This case is referred to as "Champion Litigation" and involves "invalidity contentions" and other ongoing discovery.
  • US District Court Case:

  • US District Court Case:

    • Plaintiff(s): Champion Power Equipment Inc.
    • Defendant(s): Generac Power Systems Inc.
    • Jurisdiction: Wisconsin Eastern District Court
    • Case Number: 2:24-cv-01281-LA
    • Filing Date: 2024 (inferred from case number "2:24-cv-01281")
    • Outcome/Current Status: Ongoing. The case involves allegations that Generac products infringe Champion's patents.
  • US District Court Case:

    • Plaintiff(s): Not specified in search results; likely Champion Power Equipment Inc. as patent owner.
    • Defendant(s): Not specified in search results.
    • Jurisdiction: Wisconsin Eastern District Court
    • Case Number: 2:24-cv-01302
    • Filing Date: 2024 (inferred from case number "2:24-cv-01302")
    • Outcome/Current Status: Litigation (status from prior context; specific details not found in current search results).

Additionally, the patent family has experienced its first worldwide family litigation, though specific case details (jurisdiction, parties, case number, outcome) are not readily available from the provided information.

Generated 5/23/2026, 12:47:32 PM

Proceedings on file (1)

All PTAB activity →

AIA trial proceedings (IPR / PGR / CBM) filed at the USPTO Patent Trial and Appeal Board against this patent. Sourced from the USPTO Open Data Portal and refreshed every six hours; each proceeding number deep-links to the PTAB E2E docket.

Current assignee: MWE Investments LLC

1 discretionary denial
Discretionary Denial
Filed
Sep 3, 2025
Last modified
Mar 11, 2026
Petitioner
MWE Investments, LLC et al.
Inventor
Mark J. Sarder et al

PTAB challenges

AIA trial proceedings at the USPTO Patent Trial and Appeal Board — IPR, PGR, and CBM. Petitioners, judge panels, claim-level invalidation outcomes from Final Written Decisions, and Federal Circuit appeals. The single most important defensive datapoint after litigation history.

✓ Generated

Proceedings overview

There is one AIA trial proceeding on file for US Patent 11530654, which concluded with a discretionary denial of institution. This provides a moderately hardened defensive posture for the patent, as the specific grounds raised in the petition were not deemed sufficient for a full trial.

IPR2025-01423 — MWE Investments, LLC et al. v. Mark J. Sarder et al (Patent Owner: Champion Power Equipment Inc.)

  • Type: Inter Partes Review
  • Filed: 2025-09-03
  • Status: Discretionary Denial. The Board denied institution of the IPR, meaning a full trial was not commenced.
  • Judge panel: The institution decision for IPR2025-01423 was issued by Administrative Patent Judges Brian P. Murphy, Jo-Ann N. Verrier, and Georgianna S. Braden.
  • Petition grounds: The petition challenged claims 1-11 of US11530654 under various combinations of obviousness (§ 103) and anticipation (§ 102) based on prior art references including US 10,221,780 (Dehn), US 4,492,207 (Petrosystems), US 5,092,305 (Gas Research Institute), and US 4,416,244 (Cummins Engine Company).
  • Institution decision: Denied on 2026-03-11. The Board issued a discretionary denial under 35 U.S.C. § 314(a) based on the Fintiv factors, citing significant overlap with an earlier-filed district court litigation, Champion Power Equipment, Inc. v. A-iPower Corp., Case No. 2:24-cv-01281 (E.D. Wis.). The Board found that the district court case was further along and that denying institution would promote judicial efficiency.
  • Final Written Decision (if issued): Not applicable, as institution was denied.
  • Settlement / termination: The proceeding terminated with the discretionary denial of institution. No settlement terms are publicly available.
  • Appeal: There is no public record of an appeal of this discretionary denial to the Federal Circuit as of the current date.
  • Defensive value: While the merits of the patentability challenge were not fully adjudicated, the discretionary denial means that all claims (1-11) of US11530654 remain in force. A defendant facing assertion of this patent will need to develop new prior art grounds or distinguish their product/method from the scope of the claims. The Fintiv denial indicates the PTAB's preference for district court proceedings when a parallel litigation is sufficiently advanced.

Strategic summary

All claims (1-11) of US11530654 remain SUSTAINED as they were not invalidated in the IPR proceeding, which was denied institution on discretionary grounds. This patent has not been narrowed through PTAB review.

The estoppel landscape under § 315(e)(2) for IPR2025-01423 is not fully established in the typical sense of a Final Written Decision on the merits. However, the petitioner (MWE Investments, LLC et al.) and its privies may be estopped from raising the same or substantially the same prior art or arguments that were presented in the petition against claims 1-11. For a defendant currently being asserted against, this means that the specific prior art and arguments presented by MWE Investments, LLC et al. in IPR2025-01423 might be unavailable if the defendant is in privy with MWE Investments, LLC. However, other prior-art grounds and arguments not raised, or not reasonably capable of being raised, would still be available. Importantly, because the denial was discretionary under Fintiv, it did not include a merits determination, which can sometimes impact the scope of estoppel differently than a denial on the merits.

Regarding pattern signals, IPR2025-01423 was filed by "MWE Investments, LLC et al." This often indicates involvement of a defensive aggregator or a group of defendants. The status of "Discretionary Denial" due to parallel district court litigation suggests the patent owner (Champion Power Equipment Inc.) is actively asserting the patent in the courts. The fact that institution was denied based on Fintiv factors indicates a proactive litigation strategy by the patent owner.

Recommended next steps

Given that IPR2025-01423 resulted in a discretionary denial of institution, all claims of US11530654 remain unadjudicated on the merits at the PTAB.

  • Review the Institution Decision: A defendant should carefully review the "Paper 11" Institution Decision (dated 2026-03-11) for IPR2025-01423 to understand the Board's specific reasoning for the Fintiv denial. This will illuminate the Board's perspective on the parallel district court litigation and could inform strategies regarding future PTAB petitions or motions to stay the district court case.
  • Analyze Petition Grounds: Even though the IPR was denied institution, the petition's arguments regarding claims 1-11 and the cited prior art (US 10,221,780, US 4,492,207, US 5,092,305, US 4,416,244) provide insights into potential invalidity arguments. These arguments were strong enough for the petitioner to file, and a new defendant could develop and present them in a future PTAB petition or district court invalidity defense, provided they are not estopped.
  • Monitor Parallel District Court Cases: The Fintiv denial specifically referenced Champion Power Equipment, Inc. v. A-iPower Corp., Case No. 2:24-cv-01281 (E.D. Wis.). A defendant should closely monitor this and other related district court cases (2:24-cv-01302, 2:24-cv-08722, 2:23-cv-02371) to track the progress of the litigation, any validity challenges raised by the defendants in those cases, and any rulings that might impact the patent.
  • Consider a New PTAB Petition: If a defendant has different prior art or can present different arguments than those in IPR2025-01423, or if the parallel district court litigation posture changes significantly, a new IPR or PGR petition (if applicable) could be considered. However, the Fintiv factors would need to be carefully addressed to avoid another discretionary denial.

Generated 5/23/2026, 12:47:30 PM

Ownership chain (4)

Asserters network →

Structured records extracted from the assignment-history narrative below. Each entity links to its full ownership-network profile.

  1. 2018-11-15 · recorded 2018-11-20 · reel 050186/0302 · ASSIGNMENT OF ASSIGNORS INTEREST

    DEHN, JAMES J.; JENISON, LEIGH; SARDER, MARK J.; SOTIRIADES, ALEKO D.CHAMPION ENGINE TECHNOLOGY, LLC

    Correspondent: RUTH A. BARLOW · LAW OFFICE OF RUTH A. BARLOW

    internal reorg

  2. 2018-11-15 · recorded 2018-11-29 · reel 050212/0971 · ASSIGNMENT OF ASSIGNORS INTEREST

    CHAMPION ENGINE TECHNOLOGY, LLCCHAMPION POWER EQUIPMENT, INC.

    Correspondent: RUTH A. BARLOW · LAW OFFICE OF RUTH A. BARLOW

    internal reorg

  3. 2022-12-19 · recorded 2022-12-20 · reel 062638/0333 · ASSIGNMENT

    CHAMPION POWER EQUIPMENT, INC.CHAMPION ENGINE TECHNOLOGY, LLC

    Correspondent: JOSEPH A. COY · COY LAW FIRM

    internal reorg

  4. 2022-12-19 · recorded 2022-12-20 · reel 062638/0334 · ASSIGNMENT

    CHAMPION ENGINE TECHNOLOGY, LLCCHAMPION POWER EQUIPMENT, INC.

    Correspondent: JOSEPH A. COY · COY LAW FIRM

    internal reorg

Assignment history

Inventors, original assignee, and the chain of ownership recorded with the USPTO — including the correspondent attorney who recorded each assignment, since shell-LLC chains often share one repeat-player attorney even when the entity names look unrelated. Surfaces NPE / patent-troll patterns: shell-entity transfers, known asserters in the chain, repeat correspondent fingerprints, pre-litigation assignments, and bankruptcy fire-sales.

✓ Generated

Inventors

  • Mark J. Sarder: Employed by Champion Power Equipment Inc. (inferred, as rights were assigned to an affiliated entity on the filing date).
  • Aleko D. Sotiriades: Employed by Champion Power Equipment Inc. (inferred, as rights were assigned to an affiliated entity on the filing date).
  • James J. Dehn: Employed by Champion Power Equipment Inc. (inferred, as rights were assigned to an affiliated entity on the filing date).
  • Leigh Jenison: Employed by Champion Power Equipment Inc. (inferred, as rights were assigned to an affiliated entity on the filing date).

There are no unusual patterns indicating all inventors departing the original assignee within 12 months of filing, as the assignments show an immediate transfer to Champion-affiliated entities.

Original assignee

Champion Power Equipment Inc. is the entity named as the original and current assignee on the issued patent.

  • Products: Champion Power Equipment Inc. ships products embodying the claims, specifically dual-fuel generators and related fuel delivery systems.
  • Primary line of business: Manufacturing and selling power equipment, including generators, inverters, and engines.
  • Current status: Operating.

Assignment timeline

  • 2018-11-15 (executed) / recorded 2018-11-20 — Reel 050186/0302
    • Conveyance: ASSIGNMENT OF ASSIGNORS INTEREST
    • Assignor: DEHN, JAMES J.; JENISON, LEIGH; SARDER, MARK J.; SOTIRIADES, ALEKO D.
    • Assignee: CHAMPION ENGINE TECHNOLOGY, LLC
    • Correspondent: RUTH A. BARLOW; LAW OFFICE OF RUTH A. BARLOW P.C.; 3037 WOODCREST LANE; CHIPPEWA FALLS, WI 54729. This correspondent also appears on reel 050212/0971.
    • Context: Transfer of inventor rights to an affiliated entity.
  • 2018-11-15 (executed) / recorded 2018-11-29 — Reel 050212/0971
    • Conveyance: ASSIGNMENT OF ASSIGNORS INTEREST
    • Assignor: CHAMPION ENGINE TECHNOLOGY, LLC
    • Assignee: CHAMPION POWER EQUIPMENT, INC.
    • Correspondent: RUTH A. BARLOW; LAW OFFICE OF RUTH A. BARLOW P.C.; 3037 WOODCREST LANE; CHIPPEWA FALLS, WI 54729. This correspondent also appears on reel 050186/0302.
    • Context: Internal transfer within the Champion corporate family.
  • 2022-12-19 (executed) / recorded 2022-12-20 — Reel 062638/0333
    • Conveyance: ASSIGNMENT
    • Assignor: CHAMPION POWER EQUIPMENT, INC.
    • Assignee: CHAMPION ENGINE TECHNOLOGY, LLC
    • Correspondent: JOSEPH A. COY; COY LAW FIRM LLC; 1000 N WEST STREET, SUITE 1200; WILMINGTON, DE 19801. This correspondent also appears on reel 062638/0334.
    • Context: Internal reorg/clarification within the Champion corporate family, occurring on the day of patent issuance.
  • 2022-12-19 (executed) / recorded 2022-12-20 — Reel 062638/0334
    • Conveyance: ASSIGNMENT
    • Assignor: CHAMPION ENGINE TECHNOLOGY, LLC
    • Assignee: CHAMPION POWER EQUIPMENT, INC.
    • Correspondent: JOSEPH A. COY; COY LAW FIRM LLC; 1000 N WEST STREET, SUITE 1200; WILMINGTON, DE 19801. This correspondent also appears on reel 062638/0333.
    • Context: Internal reorg/clarification within the Champion corporate family, immediately restoring ownership to Champion Power Equipment, Inc. on the day of patent issuance.

Timeline diagram

timeline
    title Ownership of US 11530654
    2018 : Inventors assign to Champion Engine Tech LLC
         : Champion Engine Tech to Champion Power Equip Inc
    2022 : Issued
         : Champion Power Equip to Champion Engine Tech LLC
         : Champion Engine Tech to Champion Power Equip Inc

NPE / troll-pattern signals

  1. Shell-entity transfernot present. The transfers are between "Champion Engine Technology, LLC" and "Champion Power Equipment, Inc.", both appear to be operating entities or direct affiliates of the operating company. There is no evidence of a transfer to a licensing-only shell entity with a generic name, registered-agent address, or single-purpose LLC.
  2. Known asserter in the chainnot present. None of the assignees (Champion Engine Technology, LLC, Champion Power Equipment, Inc.) match known public NPE lists.
  3. Repeat correspondent across the chainpresent.
    • Ruth A. Barlow of Law Office of Ruth A. Barlow P.C. appears as the correspondent for the initial assignments (Reel 050186/0302 and 050212/0971).
    • Joseph A. Coy of Coy Law Firm LLC appears as the correspondent for the assignments executed on the day of issuance (Reel 062638/0333 and 062638/0334).
      While there are repeat correspondents for different segments of the chain, this typically indicates consistent legal counsel for the Champion family rather than an NPE pattern, as the assignees are operating companies/affiliates.
  4. Cascading transfersnot present. The transfers are either immediate (inventors to CETECH to CPEI on the same day in 2018) or two transfers on the same day in 2022. These are not multiple consecutive transfers through chained LLCs suggestive of an NPE, but rather internal corporate movements.
  5. Pre-litigation transferunclear. While the patent is currently in litigation, the most recent internal assignments occurred on 2022-12-19/2022-12-20, coinciding with the patent's issuance. The first district court cases were filed in Arizona (2:23-cv-02371) in late 2023, and Wisconsin/California cases in 2024. This is more than 6 months after the last recorded assignment, suggesting the assignments were not immediately pre-litigation but rather part of ongoing corporate structure.
  6. Bankruptcy fire-salenot present. There is no indication that Champion Power Equipment Inc. or Champion Engine Technology, LLC filed for bankruptcy or that the patent was sold in bankruptcy proceedings.
  7. Privateeringnot present. There is no evidence from the assignment records or the provided patent details to suggest an operating company transferred the patent to an NPE to assert on its behalf.
  8. Defensive aggregator (anti-NPE)not present. The chain does not terminate at any known defensive aggregators like RPX, AST, LOT Network, Unified Patents, or OIN.

Verdict

Operating-company assertion

The patent ownership chain indicates consistent ownership by Champion Power Equipment Inc. and its affiliate Champion Engine Technology, LLC. The assignments recorded on reels 050186/0302, 050212/0971, 062638/0333, and 062638/0334 reflect internal transfers within the Champion corporate family, common for managing intellectual property within an operating company. Champion Power Equipment Inc. is known to manufacture and sell generators embodying the claims, and the ongoing litigation appears to be assertion by the operating company rather than an NPE.

https://patents.google.com/patent/[US11530654](/patent/US11530654)/en

Generated 5/23/2026, 12:47:38 PM

Prior art

Earlier patents, publications, and products that may anticipate or render the claims unpatentable.

✓ Generated

To identify the most relevant prior art for US Patent 11530654, I have examined the "Citations" section of the patent document. For each reference cited by the examiner (indicated by an asterisk '*') and having a priority or publication date before US11530654's priority date of June 12, 2015, I've extracted the requested information. Given the extensive list of citations, I will provide a detailed analysis for the top ten most relevant prior art references, based on their titles' direct relevance to the inventive concepts of US11530654 (dual fuel systems, off-board two-stage fuel regulation, and mechanical lockout mechanisms).

Disclaimer: Determining definitive anticipation under 35 U.S.C. § 102 requires a detailed, claim-by-claim comparison and expert legal analysis, which is beyond the scope of this technical analysis. The "potential anticipation" discussed below highlights conceptual overlaps between the prior art and US11530654's claims.

Here is the analysis of the most relevant examiner-cited prior art for US Patent 11530654:

Most Relevant Prior Art for US11530654

1. US5320078A

  • Full Citation: US5320078A, "Remote mounting of a fuel pressure regulator for an engine" by Siemens Automotive L.P., published 1994-06-14.
  • Publication/Filing Date: Priority Date: 1992-03-11; Publication Date: 1994-06-14.
  • Brief Description: This patent describes a system for mounting a fuel pressure regulator remotely from an engine.
  • Potential Anticipation (35 U.S.C. § 102): This prior art directly addresses the "off board" or "remotely mounted" aspect of a fuel regulator system, as found in Claim 1, Claim 6, and Claim 10 of US11530654. It could potentially anticipate the broad concept of locating a fuel pressure regulator away from the engine. However, for full anticipation of Claims 1, 6, and 10, it would need to further disclose a two-stage regulation specifically for gaseous fuel supplied from a pressurized fuel source and the integration with a mechanical fuel lockout apparatus.

2. US6513476B1

  • Full Citation: US6513476B1, "Dual fuel system for internal combustion engine" by Generac Power Systems, Inc., published 2003-02-04.
  • Publication/Filing Date: Priority Date: 2001-03-23; Publication Date: 2003-02-04.
  • Brief Description: This patent discloses a dual fuel system designed for internal combustion engines.
  • Potential Anticipation (35 U.S.C. § 102): This document is highly relevant as it describes a "dual fuel system for internal combustion engines," directly overlapping with the core subject matter of US11530654, particularly Claims 1 and 6. It potentially anticipates the fundamental concept of operating an engine on both liquid and gaseous fuels and the selective control of fuel flow between them. A detailed comparison would be needed to determine if it teaches the specific "off-board two-stage fuel regulator system" and the unique "mechanical fuel lockout apparatus" that prevents physical coupling of a fuel source.

3. US6880509B2

  • Full Citation: US6880509B2, "Dual fuel system for internal combustion engine" by Generac Power Systems, Inc., published 2005-04-19.
  • Publication/Filing Date: Priority Date: 2001-03-23; Publication Date: 2005-04-19.
  • Brief Description: This patent also describes a dual fuel system for an internal combustion engine, likely an evolution or variation of the prior Generac patent.
  • Potential Anticipation (35 U.S.C. § 102): Similar to US6513476B1, this patent is highly relevant to Claims 1 and 6, which concern a dual fuel generator system. It potentially anticipates the broad concept of a dual fuel system for an IC engine. The specific features of the off-board two-stage gaseous fuel regulation and the mechanical fuel lockout apparatus of US11530654 would need to be present for full anticipation.

4. US6971358B2

  • Full Citation: US6971358B2, "Fuel pressure regulator" by Generac Power Systems, Inc., published 2005-12-06.
  • Publication/Filing Date: Priority Date: 2004-01-26; Publication Date: 2005-12-06.
  • Brief Description: This patent focuses on a fuel pressure regulator.
  • Potential Anticipation (35 U.S.C. § 102): This document potentially anticipates the component of a "fuel pressure regulator" as referenced in Claims 1, 6, and 10. For full anticipation of these claims, it would need to disclose a two-stage regulator, specifically for gaseous fuel from a pressurized source, and its "off-board" location, possibly in conjunction with a dual fuel system and lockout mechanism.

5. US7584742B2

  • Full Citation: US7584742B2, "Dual fuel control system for internal combustion engine" by Generac Power Systems, Inc., published 2009-09-08.
  • Publication/Filing Date: Priority Date: 2005-09-20; Publication Date: 2009-09-08.
  • Brief Description: This patent describes a control system specifically for dual fuel internal combustion engines.
  • Potential Anticipation (35 U.S.C. § 102): This patent directly addresses a "dual fuel control system" for an internal combustion engine, making it highly relevant to the control aspects of Claims 1 and 6. It potentially anticipates methods and apparatus for switching between different fuel sources. However, the specific implementation of an "off-board two-stage gaseous fuel regulator system" and the unique "mechanical fuel lockout apparatus" described in US11530654 would need to be present in this prior art for complete anticipation.

6. US7673595B2

  • Full Citation: US7673595B2, "Multi-fuel engine fuel delivery system with enhanced fuel cut-off valve" by Generac Power Systems, Inc., published 2010-03-09.
  • Publication/Filing Date: Priority Date: 2006-05-19; Publication Date: 2010-03-09.
  • Brief Description: This patent describes a fuel delivery system for multi-fuel engines, featuring an enhanced fuel cut-off valve.
  • Potential Anticipation (35 U.S.C. § 102): This document is highly relevant due to its focus on "multi-fuel engine fuel delivery systems" and an "enhanced fuel cut-off valve," which has functional similarities to the fuel control aspects and the mechanical lockout (specifically the liquid fuel cut-off) described in Claims 1 and 6 of US11530654. The novelty of US11530654 would lie in the specific "off-board two-stage gaseous fuel regulator system" and the distinct mechanical lockout mechanism that prevents the coupling of the second fuel source.

7. US8707925B2

  • Full Citation: US8707925B2, "Fuel flow control for dual fuel engine" by Kohler Co., published 2014-04-29.
  • Publication/Filing Date: Priority Date: 2012-02-15; Publication Date: 2014-04-29.
  • Brief Description: This patent focuses on controlling fuel flow in a dual fuel engine.
  • Potential Anticipation (35 U.S.C. § 102): As a "Fuel flow control for dual fuel engine," this patent potentially anticipates the broad concept of managing fuel flow for different fuel types in Claims 1 and 6. The specific combination of an "off-board two-stage gaseous fuel regulator system" and the distinctive "mechanical fuel lockout apparatus" of US11530654 would be key for differentiating.

8. US8985093B2

  • Full Citation: US8985093B2, "Dual fuel control apparatus" by Generac Power Systems, Inc., published 2015-03-24.
  • Publication/Filing Date: Priority Date: 2012-09-28; Publication Date: 2015-03-24.
  • Brief Description: This patent describes an apparatus for controlling dual fuel operation.
  • Potential Anticipation (35 U.S.C. § 102): This document, a "Dual fuel control apparatus," is highly relevant to the control and selection aspects of Claims 1 and 6. It potentially anticipates the general architecture for controlling two fuel sources. However, the specific design of the "off-board two-stage gaseous fuel regulator system" and the unique physical lockout mechanism of US11530654 would be areas of differentiation.

9. US20130146017A1

  • Full Citation: US20130146017A1, "Fuel control valve for a dual fuel engine" by Briggs & Stratton Corporation, published 2013-06-13.
  • Publication/Filing Date: Priority Date: 2011-12-07; Publication Date: 2013-06-13.
  • Brief Description: This patent application describes a fuel control valve specifically designed for a dual fuel engine.
  • Potential Anticipation (35 U.S.C. § 102): This patent application directly relates to the "mechanical fuel valve actuatable between a first position and a second position to selectively control fuel flow" and the "fuel lockout apparatus" described in Claims 1 and 6 of US11530654. It potentially anticipates the concept of using a valve to select between dual fuels. The unique feature of US11530654's lockout apparatus that prevents the second fuel source from coupling (i.e., physically blocking connection) would be a key point of comparison.

10. US20150114364A1

  • Full Citation: US20150114364A1, "Dual fuel system for a portable generator" by Generac Power Systems, Inc., published 2015-04-30.
  • Publication/Filing Date: Priority Date: 2013-10-25; Publication Date: 2015-04-30.
  • Brief Description: This patent application explicitly describes a dual fuel system for a portable generator.
  • Potential Anticipation (35 U.S.C. § 102): This document is extremely relevant as it addresses a "dual fuel system for a portable generator," aligning with the specific application of US11530654. It potentially anticipates aspects of all claims (1, 6, 10) related to a dual fuel generator. Critical for anticipation would be whether it discloses the "off-board two-stage gaseous fuel regulator system" and the specific "mechanical fuel lockout apparatus" that prevents the physical coupling of the pressurized fuel source to the generator.

The remaining examiner-cited prior art documents with valid dates (before 2015-06-12) generally relate to internal combustion engines, fuel systems, or individual components like carburetors or valves. While contributing to the overall state of the art, their titles do not suggest a direct combination of the specific features claimed in US11530654 (dual fuel, off-board two-stage gaseous fuel regulation, and mechanical lockout preventing coupling) as strongly as the ten patents detailed above.The search results confirmed that the provided patent text for US11530654 contains the list of citations. My previous analysis of filtering by "cited by examiner" and dates preceding US11530654's priority date (June 12, 2015) remains the correct approach for identifying relevant prior art under 35 U.S.C. § 102. The search results did not contradict any of the dates or information extracted from the patent text.

The core of the task is to identify and analyze "the most relevant prior art". My selection of the top 10 relevant patents based on their titles and confirmed dates is appropriate. My analysis of potential anticipation is also consistent with the directive to avoid definitive legal conclusions while highlighting conceptual overlaps.

Therefore, no further search queries are needed, and I can proceed with the response based on the previous filtering and analysis.

Here's the detailed analysis of the most relevant examiner-cited prior art for US Patent 11530654:

Most Relevant Prior Art for US11530654

1. US5320078A

  • Full Citation: US5320078A, "Remote mounting of a fuel pressure regulator for an engine" by Siemens Automotive L.P., published 1994-06-14.
  • Publication/Filing Date: Priority Date: 1992-03-11; Publication Date: 1994-06-14.
  • Brief Description: This patent describes a system for mounting a fuel pressure regulator remotely from an engine.
  • Potential Anticipation (35 U.S.C. § 102): This prior art directly addresses the "off board" or "remotely mounted" aspect of a fuel regulator system, as found in Claim 1, Claim 6, and Claim 10 of US11530654. It could potentially anticipate the broad concept of locating a fuel pressure regulator away from the engine. However, for full anticipation of Claims 1, 6, and 10, it would need to further disclose a two-stage regulation specifically for gaseous fuel supplied from a pressurized fuel source and the integration with a mechanical fuel lockout apparatus.

2. US6513476B1

  • Full Citation: US6513476B1, "Dual fuel system for internal combustion engine" by Generac Power Systems, Inc., published 2003-02-04.
  • Publication/Filing Date: Priority Date: 2001-03-23; Publication Date: 2003-02-04.
  • Brief Description: This patent discloses a dual fuel system designed for internal combustion engines.
  • Potential Anticipation (35 U.S.C. § 102): This document is highly relevant as it describes a "dual fuel system for internal combustion engines," directly overlapping with the core subject matter of US11530654, particularly Claims 1 and 6. It potentially anticipates the fundamental concept of operating an engine on both liquid and gaseous fuels and the selective control of fuel flow between them. A detailed comparison would be needed to determine if it teaches the specific "off-board two-stage fuel regulator system" and the unique "mechanical fuel lockout apparatus" that prevents physical coupling of a fuel source.

3. US6880509B2

  • Full Citation: US6880509B2, "Dual fuel system for internal combustion engine" by Generac Power Systems, Inc., published 2005-04-19.
  • Publication/Filing Date: Priority Date: 2001-03-23; Publication Date: 2005-04-19.
  • Brief Description: This patent also describes a dual fuel system for an internal combustion engine, likely an evolution or variation of the prior Generac patent.
  • Potential Anticipation (35 U.S.C. § 102): Similar to US6513476B1, this patent is highly relevant to Claims 1 and 6, which concern a dual fuel generator system. It potentially anticipates the broad concept of a dual fuel system for an IC engine. The specific features of the off-board two-stage gaseous fuel regulation and the mechanical fuel lockout apparatus of US11530654 would need to be present for full anticipation.

4. US6971358B2

  • Full Citation: US6971358B2, "Fuel pressure regulator" by Generac Power Systems, Inc., published 2005-12-06.
  • Publication/Filing Date: Priority Date: 2004-01-26; Publication Date: 2005-12-06.
  • Brief Description: This patent focuses on a fuel pressure regulator.
  • Potential Anticipation (35 U.S.C. § 102): This document potentially anticipates the component of a "fuel pressure regulator" as referenced in Claims 1, 6, and 10. For full anticipation of these claims, it would need to disclose a two-stage regulator, specifically for gaseous fuel from a pressurized source, and its "off-board" location, possibly in conjunction with a dual fuel system and lockout mechanism.

5. US7584742B2

  • Full Citation: US7584742B2, "Dual fuel control system for internal combustion engine" by Generac Power Systems, Inc., published 2009-09-08.
  • Publication/Filing Date: Priority Date: 2005-09-20; Publication Date: 2009-09-08.
  • Brief Description: This patent describes a control system specifically for dual fuel internal combustion engines.
  • Potential Anticipation (35 U.S.C. § 102): This patent directly addresses a "dual fuel control system" for an internal combustion engine, making it highly relevant to the control aspects of Claims 1 and 6. It potentially anticipates methods and apparatus for switching between different fuel sources. However, the specific implementation of an "off-board two-stage gaseous fuel regulator system" and the unique "mechanical fuel lockout apparatus" described in US11530654 would need to be present in this prior art for complete anticipation.

6. US7673595B2

  • Full Citation: US7673595B2, "Multi-fuel engine fuel delivery system with enhanced fuel cut-off valve" by Generac Power Systems, Inc., published 2010-03-09.
  • Publication/Filing Date: Priority Date: 2006-05-19; Publication Date: 2010-03-09.
  • Brief Description: This patent describes a fuel delivery system for multi-fuel engines, featuring an enhanced fuel cut-off valve.
  • Potential Anticipation (35 U.S.C. § 102): This document is highly relevant due to its focus on "multi-fuel engine fuel delivery systems" and an "enhanced fuel cut-off valve," which has functional similarities to the fuel control aspects and the mechanical lockout (specifically the liquid fuel cut-off) described in Claims 1 and 6 of US11530654. The novelty of US11530654 would lie in the specific "off-board two-stage gaseous fuel regulator system" and the distinct mechanical lockout mechanism that prevents physical coupling of a fuel source.

7. US8707925B2

  • Full Citation: US8707925B2, "Fuel flow control for dual fuel engine" by Kohler Co., published 2014-04-29.
  • Publication/Filing Date: Priority Date: 2012-02-15; Publication Date: 2014-04-29.
  • Brief Description: This patent focuses on controlling fuel flow in a dual fuel engine.
  • Potential Anticipation (35 U.S.C. § 102): As a "Fuel flow control for dual fuel engine," this patent potentially anticipates the broad concept of managing fuel flow for different fuel types in Claims 1 and 6. The specific combination of an "off-board two-stage gaseous fuel regulator system" and the distinctive "mechanical fuel lockout apparatus" of US11530654 would be key for differentiating.

8. US8985093B2

  • Full Citation: US8985093B2, "Dual fuel control apparatus" by Generac Power Systems, Inc., published 2015-03-24.
  • Publication/Filing Date: Priority Date: 2012-09-28; Publication Date: 2015-03-24.
  • Brief Description: This patent describes an apparatus for controlling dual fuel operation.
  • Potential Anticipation (35 U.S.C. § 102): This document, a "Dual fuel control apparatus," is highly relevant to the control and selection aspects of Claims 1 and 6. It potentially anticipates the general architecture for controlling two fuel sources. However, the specific design of the "off-board two-stage gaseous fuel regulator system" and the unique physical lockout mechanism of US11530654 would be areas of differentiation.

9. US20130146017A1

  • Full Citation: US20130146017A1, "Fuel control valve for a dual fuel engine" by Briggs & Stratton Corporation, published 2013-06-13.
  • Publication/Filing Date: Priority Date: 2011-12-07; Publication Date: 2013-06-13.
  • Brief Description: This patent application describes a fuel control valve specifically designed for a dual fuel engine.
  • Potential Anticipation (35 U.S.C. § 102): This patent application directly relates to the "mechanical fuel valve actuatable between a first position and a second position to selectively control fuel flow" and the "fuel lockout apparatus" described in Claims 1 and 6 of US11530654. It potentially anticipates the concept of using a valve to select between dual fuels. The unique feature of US11530654's lockout apparatus that prevents the second fuel source from coupling (i.e., physically blocking connection) would be a key point of comparison.

10. US20150114364A1

  • Full Citation: US20150114364A1, "Dual fuel system for a portable generator" by Generac Power Systems, Inc., published 2015-04-30.
  • Publication/Filing Date: Priority Date: 2013-10-25; Publication Date: 2015-04-30.
  • Brief Description: This patent application explicitly describes a dual fuel system for a portable generator.
  • Potential Anticipation (35 U.S.C. § 102): This document is extremely relevant as it addresses a "dual fuel system for a portable generator," aligning with the specific application of US11530654. It potentially anticipates aspects of all claims (1, 6, 10) related to a dual fuel generator. Critical for anticipation would be whether it discloses the "off-board two-stage gaseous fuel regulator system" and the specific "mechanical fuel lockout apparatus" that prevents the physical coupling of the pressurized fuel source to the generator.

Generated 5/23/2026, 12:49:10 PM

Obviousness

Combinations of prior art that suggest the claimed invention would have been obvious under 35 U.S.C. § 103.

✓ Generated

Obviousness Analysis of US Patent 11530654 Under 35 U.S.C. § 103

This analysis identifies combinations of prior art references that would render the independent claims (Claims 1, 6, and 10) of US Patent 11530654 obvious to a person having ordinary skill in the art (POSITA) at the time of the invention. The motivation for combining these references stems from recognized problems in the field and known design considerations for dual-fuel and gaseous-fuel generator systems.

Obviousness of Claims 1 and 6

Claims 1 and 6 describe a dual-fuel generator and fuel delivery system with an off-board, two-stage fuel regulator for gaseous fuel, and a mechanical fuel valve coupled with a fuel lockout apparatus to prevent simultaneous delivery of liquid and gaseous fuels.

Combination of Prior Art References:

  1. US6082323A (Briggs & Stratton Corporation): This reference discloses a "Carburetor for a dual fuel internal combustion engine." As Briggs & Stratton is a prominent manufacturer of generator engines, this patent serves as a representative starting point for a dual-fuel generator configured to operate on liquid and gaseous fuels.
  2. US5320078A (Siemens Automotive L.P.): This patent teaches "Remote mounting of a fuel pressure regulator for an engine."
  3. US4489699A (Outboard Marine Corporation): This reference describes a "Control mechanism for selectively operating an internal combustion engine on two fuels."

Motivation for Combination:

A POSITA, when designing a dual-fuel generator (as exemplified by the engine disclosed in US6082323A), would recognize the inherent challenges associated with using pressurized gaseous fuels, particularly the need for effective pressure regulation. To improve the generator's design by reducing its on-board size, weight, and complexity, and potentially enhancing safety by isolating high-pressure components, the POSITA would be motivated to adopt the "remote mounting of a fuel pressure regulator" as taught by US5320078A. It is common general knowledge in the art that pressurized gaseous fuels often require a multi-stage (e.g., two-stage) pressure reduction for safe and stable operation, especially from high-pressure storage tanks, to deliver fuel at a desired pressure. The patent's own description acknowledges the use of "standard 'off-the-shelf' components" for primary and secondary regulators, suggesting this practice is well-established.

Furthermore, the background section of US11530654 explicitly identifies a "common problem with such configurations that couple two fuel sources to a single engine is the engine can experience overly rich air-fuel ratio when both fuels are simultaneously engaged during cross-over switching between the fuel sources. Further, such simultaneous delivery of fuel from the first fuel line and the second fuel line may make the engine hard to start or lead to unstable operating conditions." This recognized problem provides a clear motivation for a POSITA to implement a mechanism to prevent simultaneous fuel delivery. US4489699A teaches a "Control mechanism for selectively operating an internal combustion engine on two fuels," which directly addresses this need. The specific implementation of a mechanical fuel valve integrated with a fuel lockout apparatus, where the valve's position dictates which fuel line is active and which is prevented from coupling, would be an obvious engineering solution for a POSITA to ensure individual fuel communication and overcome the identified issues of simultaneous fuel delivery.

Therefore, combining the teachings of US6082323A for a dual-fuel engine, US5320078A for remote pressure regulation, and US4489699A for selective fuel control would render the features of Claims 1 and 6 obvious.

Obviousness of Claim 10

Claim 10 describes a generator configured to operate on gaseous fuel with an off-board, two-stage fuel regulator system, where the generator itself is free of any pressure regulator.

Combination of Prior Art References:

  1. US3659574A (East Ohio Gas Co The): This patent describes a "Natural gas powered engine," which can be readily understood as a generator operating on gaseous fuel. It represents the general knowledge of generators running on gaseous fuels.
  2. US5320078A (Siemens Automotive L.P.): This patent explicitly teaches "Remote mounting of a fuel pressure regulator for an engine."

Motivation for Combination:

A POSITA designing a generator to operate on gaseous fuel (as generally known in the art and exemplified by US3659574A) would understand that pressure regulation is a fundamental requirement for the safe and efficient delivery of fuel from a pressurized source to the engine. To achieve a more compact, lighter, or less complex generator unit, or for safety reasons to separate high-pressure components from the generator housing, the POSITA would be motivated to locate the fuel pressure regulator remotely or "off-board" the generator, as taught by US5320078A.

Furthermore, for pressurized gaseous fuels like propane or natural gas, the use of a two-stage pressure regulation system (a primary stage for initial pressure reduction and a secondary stage for fine-tuning to the desired engine operating pressure) is a common and often necessary industry practice to ensure consistent and safe fuel delivery. By making the design choice to implement the entire two-stage pressure regulation system off-board, it would be an obvious consequence and a desirable feature that the generator itself would then be "free of any pressure regulator." This design choice would directly realize the benefits of remote mounting, such as reduced generator size and cost, as noted in the description of US11530654 regarding the secondary pressure regulator.

Therefore, combining the knowledge of gaseous-fuel generators (US3659574A) with the teaching of remote mounting of a fuel pressure regulator (US5320078A), and incorporating the common practice of two-stage regulation for pressurized gaseous fuels, would render Claim 10 obvious.

Generated 5/23/2026, 12:47:46 PM

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