Invalidity dossier
US 11274885
Collector box, sealing means and corresponding heat exchanger
Current assignee: Valeo Systemes Thermiques SAS
Added 9/24/2026, 4:18:48 PM
Active provider: DeepSeek · deepseek-v4-flash
Patent summary
Title, assignee, inventors, filing/issue dates, abstract, and a plain-language overview of the claims.
I'll search for authoritative information on this patent number, including any litigation or CAFC activity.
Let me run a couple more targeted checks for any litigation or CAFC docket activity.
US 11,274,885 B2 — Analyst Summary
Sources: Full patent text at Google Patents (https://patents.google.com/patent/US11274885/en), corroborated by Justia Patents (patents.justia.com/patent/11274885), FreePatentsOnline (uspto.report, freepatentsonline.com/y2021/0293492.html). Two web searches for "11274885" + CAFC/Federal Circuit/litigation returned no relevant docket or case hits — see the litigation note at the end.
Bibliographic Data
| Field | Value (as recorded) |
|---|---|
| Title | Collector box, sealing means and corresponding heat exchanger |
| Patent number | US 11,274,885 B2 |
| Application number | US 16/321,696 (national stage of PCT/FR2017/052063) |
| Filing date | 2017-07-25 (PCT); US national-stage application |
| Priority date | 2016-07-29 (FR 1657373) |
| Issue (grant) date | 2022-03-15 |
| Pre-grant publication | US 2021/0293492 A1 — published 2021-09-23 |
| Inventors | Yves Seynat; Christian Riondet; Rémi Tournois; Jean-Marc Lesueur; Fabien Bireaud; Xavier Marchadier; José Trindade |
| Assignee | Valeo Systemes Thermiques SAS (original and current); assignment to VALEO SYSTEMES THERMIQUES recorded 2019-04-11, effective 2019-04-01 |
| Legal status | Active; adjusted expiration 2038-12-02 |
| Claims | 14 (independent claims 1, 12, 13) |
| Main CPC | F28F 9/0224, F28F 9/0226 (header boxes formed by sealing end plates into covers, with resilient gaskets); F28D 1/0535, F28D 1/05366 |
| Family | EP 3491324 B8, CN 110546449 B, FR 3054652 B1, WO 2018/020137 A1 |
| Non-patent citation | International Search Report & Written Opinion in PCT/FR2017/052063, dated 2017-10-13 |
| Cited art (of record) | US 5,345,674; WO 2009/101101; US 2011/0168364; US 2012/0097379 (Riondet); DE 10 2011 005 168; US 2014/0332190 |
Abstract (verbatim substance)
The invention relates to a heat exchanger collector box (3) including a collector plate (11) having holes respectively lined by collars (19) for passage of ends of heat exchange tubes (7), a sealing means (13), and a cover closing the collector box (3). According to the invention, the sealing means (13) includes at least one support face (29) and is arranged on the collector plate (11) such that the support face (29) is arranged abutting and under tension against one of the collars (19) when the sealing means (13) is assembled with the collector plate (11), and in the compressed state the sealing means (13) is kept away from the ends of the heat exchange tubes (7) by interposing collars (19) between the sealing means (13) and the ends of said tubes (7).
Plain-Language Overview of the Independent Claims
Claim 1 — Collector box (apparatus).
A heat-exchanger collector box is made of three cooperating parts: (a) a collector plate whose holes are each lined by a raised "collar" that receives the end of a heat-exchange tube; (b) a compressible seal (gasket) sitting on the periphery of the collector plate; and (c) a cover that closes the box and squeezes the seal. The key requirements are:
- the seal has at least one support face that butts up against one of the collars when the seal is placed on the collector plate (not against a tube end);
- the seal is under tension on the collector plate through that support face (so it grips/holds itself in position);
- when compressed, tube ends are kept out of contact with the seal because the collars sit between the seal and the tube ends (so the cover's clamping load is not carried by the thin tube ends);
- the collars protrude from the plate into the interior of the box; and
- the seal's maximum height before compression is ≤ the height at which the collars stand on the plate (so, uncompressed, the seal does not tower over and touch the tube ends).
Claim 12 — Sealing means per se (the gasket as an article).
A seal for such a collector box, having:
- a substantially rectangular peripheral part that sits on the peripheral contour of the collector plate (holes/collars for tube ends);
- at least one holding portion extending in the transverse direction with at least one support face configured to butt against a collar when assembled;
- the seal is elastic so as to be placed under tension on the collector plate via the support face;
- the holding portion's maximum height before compression is ≤ the collar height; and
- the collector box has a cover that closes the box while compressing the seal, and the collars protrude into the box interior.
Claim 13 — Heat exchanger (vehicle).
A motor-vehicle heat exchanger comprising a bundle of heat-exchange tubes plus at least one collector box as in claim 1 (plate with collared holes; compressible peripheral seal; compressing cover), with the same functional limitations: support face abutting a collar, seal under tension via that face, in the compressed state the seal is kept away from tube ends by interposing collars, collars protuberant into the box interior, and the seal's pre-compression maximum height ≤ collar height.
Claim 14 (dependent on 13) requires the heat exchanger to be assembled by brazing.
Dependent claims 2–11 (context)
They add: a rectangular peripheral part with a transverse holding portion bearing the support face (2); holding portion width ≈ collar-to-collar spacing, on the order of 2.5–5 mm (3); holding portion integral/one piece with the peripheral part (4); holding portion bridging the two long sides (transverse strap) (5); holding portion formed as a lug (6); a flat on the holding portion's upper face opposite the cover (7); collector plate substantially flat except for collars (8); a peripheral groove partly housing the seal (9); a peripheral cover base with protuberances protruding from its inner wall toward the seal (10); and at least one protuberance abutting a holding portion (11).
Notes, Discrepancies, and Uncertainty
- Granted claims differ from the published application. The description discusses an aspect where the support face is "configured to abut only against said collar" and the seal is "exempt of any contact" with the tube ends; that "only/exempt" language is not the operative wording of granted claim 1, which instead recites the functional "kept away … by interposing collars" plus the geometric "maximum height ≤ collar height" limitation. Anyone analyzing scope should rely on the granted claim text, not the pre-grant publication.
- Drafting irregularity in claim 12: the claim recites "wherein the collector box comprising a cover for closing the collector box while compressing the sealing means" (grammatically non-standard). I am reporting it literally as text, not correcting it.
- Term: listed expiry is an adjusted date (2038-12-02), i.e., it includes patent-term adjustment; this is the source's stated figure and is not a legal conclusion.
- Litigation / CAFC 2026: I ran targeted searches for "11274885" combined with CAFC/Federal Circuit/2026 dockets and with Valeo litigation. No CAFC appeal, IPR, or district-court litigation involving US 11,274,885 was found. This is a negative search result only — it does not prove that no such proceeding exists. If you need a definitive answer, the authoritative checks are the CAFC docket (fedcir.gov / PACER) and USPTO PatentCenter / PTAB-PAIR for application 16/321,696, which I cannot query directly here.
- Confidence: Bibliographic data, abstract, and claim content are drawn from the authoritative full patent text and are high confidence. Any statement about absence of litigation is low-to-moderate confidence (absence of evidence in my search).
Generated 9/29/2026, 7:33:36 PM
Cases on file (0)
Specific litigation cases in our database that name US patent 11274885. The free-form analysis below may also discuss cases beyond this list.
No cases on file mention this patent. Upload a CSV or add a case manually in Admin → Manage litigation cases.
Litigation summary
Past and pending lawsuits — plaintiffs, defendants, jurisdictions, outcomes, and notable rulings.
I'll search for litigation involving US patent 11274885 across patent litigation sources.
Initial searches returned no relevant hits. Let me query specialized patent litigation sources directly.
Findings: Litigation Involving U.S. Patent No. 11,274,885
Bottom line: I found no known litigation (or post-grant proceeding) involving U.S. Patent No. 11,274,885.
What I searched
I ran targeted queries across the sources you identified and related databases:
- Unified Patents litigation portal (portal.unifiedpatents.com)
- CourtListener / RECAP (PACER-derived dockets)
- Justia, Docket Alarm
- Google Patents (patent page + "Litigation" coverage)
- General web queries for the literal numbers
11274885,US 11,274,885, and combinations with "litigation," "lawsuit," "infringement," "Valeo"
None of these returned any lawsuit, ITC Section 337 investigation, PTAB IPR/PGR, or reexamination naming U.S. Patent No. 11,274,885 as an asserted or challenged patent. The Google Patents record (the authoritative text provided) likewise contains no litigation section and no third-party "Cited by" litigation entries.
Result table
| Plaintiff | Defendant | Jurisdiction | Case No. | Filing Date | Status/Outcome |
|---|---|---|---|---|---|
| — | — | — | — | — | No litigation identified |
Important scoping notes (to avoid mis-citation)
This patent's own record is litigation-free so far. US 11,274,885 B2 ("Collector box, sealing means and corresponding heat exchanger") issued March 15, 2022 to Valeo Systèmes Thermiques SAS, from application US 16/321,696 (PCT/FR2017/052063), priority July 29, 2016. It is a fairly recent grant, which is consistent with a clean enforcement slate.
Do not confuse with related Valeo family/proceedings I did find. My searches surfaced several Valeo heat-exchanger matters, but none involve US 11,274,885:
- EPO opposition T 0437/18 (Boards of Appeal, decision 15 June 2021) — MAHLE International GmbH v. Valeo Systèmes Thermiques, concerning EP 2 588 828 (a different collector patent). Opposition rejected; patent upheld. This is a European patent, not the U.S. patent here.
- French court proceedings — Valeo Systèmes Thermiques / Valeo Service v. Nissen France and Nissens A/S (Cour d'appel de Versailles / Cour de cassation record), involving French/EU patents FR 2 902 511, EP 1 150 087, and FR 2 929 386. Again, these are different patents in the same technical family area.
- Various EP/FR/CN publications in the same CPC class (F28F9/02) that are unrelated to litigation.
Sibling family members of US 11,274,885 are EP 3 491 324 (B8/B1), CN 110546449 B, FR 3054652 B1, and WO 2018/020137 A1. If enforcement were occurring, it would most commonly appear against the European or Chinese counterparts; I found no such litigation either, though my coverage of non-U.S. court dockets is less complete.
Confidence and caveats
- High confidence that no U.S. litigation/PTAB proceeding naming this exact patent has been publicly recorded as of my search. Every search on the literal number returned either no hits or unrelated matches (e.g., a Brazilian registration number, a Voith interim report attachment, and other patents sharing the "'112" shorthand).
- Lower confidence on completeness for (a) very recently filed complaints not yet indexed, (b) foreign (non-U.S.) enforcement, and (c) settlements resolved before any public docket entry. I could not directly load the Unified Patents caselist or PACER; results were drawn from web-indexed versions of those sources.
Recommendation: To confirm with certainty, verify directly via the Unified Patents litigation portal (portal.unifiedpatents.com/litigation), USPTO PatentCenter's "Litigation" tab for patent 11,274,885, and Docket Alarm / Lex Machina searches on the patent number. Based on the evidence available to me, the correct answer is: no known litigation.
Generated 9/29/2026, 7:33:33 PM
Proceedings on file (0)
All PTAB activity →AIA trial proceedings (IPR / PGR / CBM) filed at the USPTO Patent Trial and Appeal Board against this patent. Sourced from the USPTO Open Data Portal and refreshed every six hours; each proceeding number deep-links to the PTAB E2E docket.
No PTAB proceedings on file. This patent has not been challenged via IPR, PGR, or CBM. The absence is itself a signal — well-asserted patents eventually attract IPRs. The LLM analysis below may surface filings the ODP feed hasn’t indexed yet.
PTAB challenges
AIA trial proceedings at the USPTO Patent Trial and Appeal Board — IPR, PGR, and CBM. Petitioners, judge panels, claim-level invalidation outcomes from Final Written Decisions, and Federal Circuit appeals. The single most important defensive datapoint after litigation history.
I'll verify the structured data against live sources before reporting.
Let me run a few more targeted checks to be thorough before concluding.
PTAB Proceedings Report — U.S. Patent No. 11,274,885 B2
Patent: Collector box, sealing means and corresponding heat exchanger
Patent Owner / Assignee: Valeo Systèmes Thermiques SAS
Priority date: 2016-07-29 | Filed: 2017-07-25 | Granted: 2022-03-15 | Adjusted expiration: 2038-12-02
Source of canonical proceedings list: USPTO Open Data Portal structured block in prompt
Verification searches run 2026-09-29 (web): patent number + "IPR"/"PTAB" queries, patent title + Valeo + PTAB queries, and family/assignee litigation sweeps.
Proceedings overview
The canonical record shows zero AIA trial proceedings against US 11,274,885 — 0 active, 0 with claims invalidated, 0 with claims sustained, 0 settled, 0 institution denials — and my independent web searches surfaced no IPR, PGR, or CBM petition naming this patent, so the bottom-line defensive posture is unusual: all 14 claims are live and wholly untested at the PTAB, which means there is no invalidation to leverage but also no § 315(e)(2) estoppel constraining a defendant's own § 102/§ 103 challenge.
Because the structured "PTAB proceedings on file" list is empty, there are no per-proceeding sections to populate. What follows is the negative finding, its evidentiary basis, its limits, and the adjacent Valeo PTAB activity that a defendant might mistakenly conflate with this patent.
No proceedings to enumerate
There are no proceeding numbers to report, and per your instruction I will not invent any. Concretely:
- No IPR naming U.S. Patent No. 11,274,885 as the challenged patent.
- No PGR — and note the PGR window has closed in any event. The patent's 2016-07-29 priority date makes it AIA-era and technically PGR-eligible, but under 35 U.S.C. § 321(c) a PGR petition must be filed within 9 months of grant. Grant was 2022-03-15, so that window lapsed on or about 2022-12-15.
- No CBM — and CBM is doubly unavailable: the claims are directed to a mechanical heat-exchanger collector box (F28D/F28F art), not a "financial product or service," and the transitional CBM program barred new petitions for patents issued before 2020-09-16 after that date.
- No reexamination (ex parte or inter partes) was surfaced either, though that is technically outside the AIA-trial scope of this report.
Practical consequence: IPR on § 102/§ 103 grounds remains the only live AIA-trial vehicle against this patent, and it is fully unused.
Search basis and its limits
- The USPTO ODP AIA-trial dataset, as ingested into the structured block, returns no proceedings for this patent. This is the authoritative source you designated.
- Supplemental web searches for the patent number combined with "IPR," "PTAB," "petition," and the patent's title/assignee returned no petition, institution decision, Final Written Decision, or Board notice referencing 11,274,885. Results were dominated by prosecution-history documents and EPO opposition/appeal records for other Valeo patents.
- Limits to state plainly: (1) very recent filings — roughly the last 1–2 months — may not yet be indexed by either ODP or the web sources I can reach; (2) a petition filed under a different but related patent number (e.g., a continuation or the EP/CN family members) would not appear in a search keyed to 11,274,885; (3) I could not query PTAB E2E / PTAB Decisions directly from this environment, only via general web search.
Adjacent Valeo PTAB activity — context only, NOT this patent
These appeared in my searches and are unrelated to U.S. 11,274,885; I list them only so no one mis-cites them as proceedings on this patent:
- IPR2017-00441 and IPR2017-00442 — Valeo North America, Inc. and Valeo Embrayages v. Schaeffler Technologies AG & Co. KG, U.S. Patent No. 8,573,374 (a torque-transmission patent). Valeo was the petitioner here, not the patent owner. (petition record)
- IPR2014-00222 — challenge to U.S. Patent No. 8,386,114, asserted in Federal-Mogul v. Valeo (E.D. Mich.). Different patent, different technology.
- IPR2024-00823 — Valeo SE v. Foras Technologies Limited, U.S. Patent No. 7,502,958 (a lockstep-processor patent). Valeo as petitioner; final written decision appealed. (docket)
The pattern in that list is worth noting: Valeo appears far more often as a PTAB petitioner than as a patent owner. Its heat-exchanger patents, including this one, have largely been enforced elsewhere — in French proceedings and, since 2023, in the UPC and German courts.
Strategic summary
Claim status: everything is UNTESTED at the PTAB. U.S. 11,274,885 issued with 14 claims (see the granted claim set). The independent claims are claim 1 (collector box), claim 12 (sealing means per se), and claim 13 (heat exchanger); dependent claims 2–11 depend from claim 1, and claim 14 depends from claim 13. Not one of these 14 claims has been canceled, confirmed, or even institutionally reviewed by the Board. There is no narrowed, IPR-surviving claim set to point a defendant toward, and — equally — no claim that is already dead. Any demand letter asserting claims 1–14 is asserting claims with zero PTAB adverse history. Statutory disclaimer, inter partes reexamination, or a certificate of correction could theoretically have altered the claim set, but nothing in the record indicates it.
Estoppel landscape: essentially none, which cuts both ways. Because no IPR was ever instituted, § 315(e)(2) estoppel binds nobody regarding this patent. A defendant today enjoys a clean slate: the full universe of patents, printed publications, and public-use/on-sale art under § 102, and any § 103 combination, is available as IPR grounds — subject only to the § 311(b) limit that IPR may be based only on § 102 and § 103 grounds in patents and printed publications, not on § 112 indefiniteness or enablement, and not on public use or on-sale art. Conversely, the patent owner has no estoppel to hide behind and no Board-confirmed claims to wave; it also has had no PTAB re-examination of the surprisingly broad claim 1, which couples a "sealing means ... under tension" limitation to a "maximum height before compression less than or equal to" the collar height. Claim 1's "hmax ≤ h" limitation and the "exempt of any contact with the ends of the heat exchange tubes" language from the specification are the kind of functional/relational limitations that are often attackable on written description or indefiniteness grounds in district court — but not in an IPR, which is a strategic asymmetry worth pricing in.
Pattern signals: no petitioner, no aggregator, no appeal chain. There is no repeat petitioner, no sign of a defensive aggregator such as Unified Patents or RPX testing this patent, and no Federal Circuit appeal of any Board decision because there has been no Board decision. The only adversarial activity I could find involving this family is outside the US: Valeo asserted FR 2 902 511 and EP 1 150 087 against Nissens in France (Paris, appeal decided 2024; Cour de cassation docket), and Valeo Electrification (the renamed Valeo entity) sought provisional measures against Magna in the UPC Düsseldorf Local Division on EP 3 320 602 B1 (UPC order, oral hearing 2024-10-08) — different patents. Note also that the EP counterpart of this family, EP 3 491 324 B1, shows a recent grant/publication entry (2026-03-11 per the "Also Published As" table), which — if accurate — would put the EPO's 9-month opposition window still open. That is an EPO remedy, not a PTAB one, and the date should be independently confirmed before reliance.
Recommended next steps
If you are a defendant being asserted on this patent:
- There is no FWD to quote and no invalidated claim to ride. Do not represent to a court or opposing counsel that any claim of 11,274,885 has been canceled — it has not. Any such statement would be a sanctionable misrepresentation.
- IPR is an open, unburdened option. With no prior institution, no § 315(e)(2) estoppel, and no Board claim constructions on the record, a petition under § 102/§ 103 on patents and printed publications can be filed without duplicating anyone's earlier work. The § 315(b) one-year bar from service of a complaint is the deadline to watch. The § 314(a) Fintiv discretionary-denial risk is at its lowest where no other petition has been filed and where trial has not advanced — a favorable fact pattern here.
- Exploit the IPR/district-court asymmetry. IPR cannot reach § 112. If you believe claim 1's relational limitation ("maximum height before compression less than or equal to a height at which the collars are arranged") or the "under tension" functional language is indefinite or unsupported, pursue it in a § 282 invalidity defense in district court, not at the Board.
- Source the prior art landscape from the patent's own face. The examiner cited only six references, including US 5,345,674 (Längerer & Reich), WO 2009/101101 A1 (Valeo itself), US 2011/0168364 A1 (Denso), US 2012/0097379 A1 (Riondet), DE 10 2011 005 168 A1 (Behr) and US 2014/0332190 A1 (Valeo). Notably, several are the patent owner's own earlier filings — a productive starting point for both § 102 anticipation and § 103 obviousness, and for a § 325(d)-safe presentation if you avoid art the examiner already considered on the same grounds.
- Re-verify absence before filing. Two weeks before any filing or dispositive brief, re-run the check against PTAB E2E, USPTO Patent Center, and the patent's Google Patents record — the indexing lag is the main way an "absence" finding goes stale.
- Monitor the family. A petition against a continuation, or EPO opposition to EP 3 491 324 B1, could generate claim amendments that change what is asserted against you in the US.
Bottom line for the file: No PTAB activity exists on US 11,274,885. The absence is not a signal that the patent is weak — it is a signal that the patent has never been stress-tested at the Board, and that nobody has yet spent the money to try. For a defendant, that is opportunity, not safety: the invalidity ground space is fully open, but so is every one of the 14 claims.
Confidence and verification note. I have high confidence in the negative finding for anything filed more than a few months ago: the ODP structured feed is empty and no public source contradicts it. I have lower confidence for filings within approximately the last 60 days, which may not yet be indexed in the sources I can reach. I did not access PTAB E2E or PTAB Decisions directly, so no proceeding number, judge panel, ground, institution date, FWD disposition, settlement, or Federal Circuit appeal docket for this patent is stated above, because none exists to state. If you need a belt-and-suspenders confirmation, an E2E party/patent-number query and a CourtListener docket query for "11,274,885" and "Valeo Systèmes Thermiques" should close the gap.
Generated 9/29/2026, 7:33:50 PM
Ownership chain (1)
Asserters network →Structured records extracted from the assignment-history narrative below. Each entity links to its full ownership-network profile.
2019-04-01 · recorded 2019-04-11 · reel 048864/0297 · Assignment
Yves Seynat; Christian Riondet; Rémi Tournois; Jean-Marc Lesueur; Fabien Bireaud; Xavier Marchadier; José TrindadeVALEO SYSTEMES THERMIQUES (France)
acquisition
Assignment history
Inventors, original assignee, and the chain of ownership recorded with the USPTO — including the correspondent attorney who recorded each assignment, since shell-LLC chains often share one repeat-player attorney even when the entity names look unrelated. Surfaces NPE / patent-troll patterns: shell-entity transfers, known asserters in the chain, repeat correspondent fingerprints, pre-litigation assignments, and bankruptcy fire-sales.
I'll verify the assignment record and check for any litigation or NPE activity before reconstructing the chain.
Assignment Reconstruction — US 11274885 B2
Patent: Collector box, sealing means and corresponding heat exchanger — Valeo Systèmes Thermiques SAS
App: 16/321,696 (US national stage of PCT/FR2017/052063) · Priority: FR1657373, 2016‑07‑29 · Filed: 2017‑07‑25 · Issued: 2022‑03‑15 · Adjusted expiration: 2038‑12‑02 (maintenance fee paid 2025‑09‑15, year 4, large entity)
Source note / methodology. The USPTO Assignment Center and the legacy assignment.uspto.gov interface are JavaScript-driven search applications that are not crawlable; I could not retrieve a rendered hit list for this patent, and my attempt to reach the recorded document at the legacy PDF path for reel 048864 frame 0297 did not return the document. The findings below therefore rest on the USPTO assignment data as transcribed in the Google Patents legal-events block for this patent (which mirrors the Assignment Center record), cross-checked against the patent's own front matter, the family members, and public litigation/opposition dockets. Where a field is exposed only on the recorded document itself (notably the correspondent), I say so rather than fill the gap.
Inventors
| Inventor | Employer at filing | Basis |
|---|---|---|
| Yves Seynat | Valeo Systèmes Thermiques SAS (presumed — named as assignor to Valeo) | Reel 048864/0297, assignor list |
| Christian Riondet | Valeo Systèmes Thermiques SAS (presumed) | Reel 048864/0297; also named on Valeo's own US 2012/0097379 A1, "Collector Plate For A Heat Exchanger" |
| Rémi Tournois | Valeo Systèmes Thermiques SAS (presumed) | Reel 048864/0297 |
| Jean‑Marc Lesueur | Valeo Systèmes Thermiques SAS (presumed) | Reel 048864/0297 |
| Fabien Bireaud | Valeo Systèmes Thermiques SAS (presumed) | Reel 048864/0297 |
| Xavier Marchadier | Valeo Systèmes Thermiques SAS (confirmed as continuing to file for Valeo) | Named on EP3945275 (priority FR1909370, 2019‑08‑23), applicant VS Systèmes Thermiques — i.e., still a Valeo inventor years after this filing |
| José Trindade | Valeo Systèmes Thermiques SAS (presumed) | Reel 048864/0297 |
Pattern assessment: no anomaly. All seven inventors are listed as assignors conveying to Valeo Systèmes Thermiques in reel 048864/0297, which is the standard employee-invention chain for a French Tier‑1 supplier. There is no evidence of inventors departing the original assignee within 12 months of filing — the opposite, in fact: Marchadier's appearance on a 2019‑priority Valeo application shows inventor retention. No inventor-concentration or fire-sale precursor pattern.
Original assignee
Valeo Systèmes Thermiques SAS (8 rue Louis Lormand, La Verrière, 78320 Le Mesnil‑Saint‑Denis, France; now also cited at 14 Avenue des Béguines, 95800 Cergy for affiliated Valeo Electrification entities). Original and current assignee; no successor recorded.
- Business: automotive thermal management — radiators, charge‑air coolers, condensers, HVAC modules, battery and electronics cooling. It is the thermal-systems subsidiary of Valeo SE (Euronext Paris: FR), one of the largest global automotive Tier‑1 suppliers.
- Ships product embodying the claims: yes, on the face of the record. The specification itself is directed to brazed motor‑vehicle heat exchangers "for cooling the cooling liquid of the engine," with the collector box being the header tank of such a brazed radiator — Valeo's core serial‑production product line. Valeo publicly litigates and defends this product line (see "NPE / troll-pattern signals" below), which is inconsistent with a non‑practicing holder.
- Status: operating, solvent, publicly listed parent; not in bankruptcy or reorganization. Ongoing R&D evidenced by continued filings in the same IPC class (F28F9/02, F28D) as recently as 2022‑priority applications.
Assignment timeline
Only one assignment is of record for US 16/321,696 / US 11274885. No post‑issuance assignment, security interest, license recordation, or change of name appears in the chain.
- 2019‑04‑01 (executed) / recorded 2019‑04‑11 — Reel 048864 / 0297
- Conveyance: Assignment of Assignors' Interest (see document for details)
- Assignor: Yves Seynat; Christian Riondet; Rémi Tournois; Jean‑Marc Lesueur; Fabien Bireaud; Xavier Marchadier; José Trindade (all individual inventors)
- Assignee: VALEO SYSTEMES THERMIQUES (France) — large entity
- Correspondent: Not determinable from the records available to me. The USPTO legal‑events transcription for this patent exposes reel/frame, conveyors, assignors and effective date, but not the attorney/agent correspondent of record. The correspondent field would appear on the face of the recorded document itself (legacy path pattern for reel 048864 frame 0297 under
legacy-assignments.uspto.gov/assignments/), which I could not retrieve. I therefore cannot report a correspondent name, and I flag it as a verified data gap rather than guess. Because the correspondent cannot be read, the "repeat correspondent" signal cannot be assessed for this patent. - Context: Routine initial acquisition — inventor-to-employer assignment perfecting title shortly after US national‑stage entry (entity status set 2019‑01‑29; national stage of PCT/FR2017/052063). Not a sale, not a reorg, not securitization; there is no separate operating entity to transfer from.
Subsequent recorded events (informational, not assignments): FEPP 2019‑01‑29 (undiscounted/large entity); AS assignment recordation 2019‑04‑11 as above; allowance 2021‑12‑02; grant 2022‑03‑15; MAFP 2025‑09‑15 — 4th‑year maintenance fee paid by a LARGE ENTITY. The 2025 fee payment is affirmative evidence that Valeo — not a shell or a monetization vehicle — still owns and is maintaining this patent more than three years post‑grant.
Timeline diagram
timeline
title Ownership of US 11274885
2016 : Priority FR1657373 filed by Valeo
2017 : PCT FR2017052063 filed
2019 : US national stage entered
: Inventors assign to Valeo reel 048864 0297
2022 : US patent granted
2025 : 4th year maintenance fee paid by Valeo
NPE / troll-pattern signals
Shell-entity transfer — not present. The only recorded conveyance (reel 048864/0297, executed 2019‑04‑01) runs from seven named individual inventors to an operating French Tier‑1 supplier. There is no "IP / Holdings / Ventures / Licensing" assignee anywhere in the chain, no registered-agent service address, and no single-purpose LLC.
Known asserter in the chain — not present. Neither Valeo Systèmes Thermiques SAS nor any recorded assignee matches Acacia, Marathon Patent Group, Intellectual Ventures, IPNav, Wi‑LAN, Mosaid/Conversant, Vringo, Pendrell, Innovatio, MPHJ, Lumen View, Round Rock, Document Generation Corp, or any Spangenberg-affiliated entity. I found no entry for this patent in the Unified Patents or RPX high-frequency-plaintiff directories I searched; note that this is a negative search result, not a certification that no listing exists. Valeo does appear in patent disputes — but as an operating-company enforcer and opposition target, not as an NPE: e.g. its European heat-exchanger patents EP 2 588 828 and EP 2 434 235 were opposed by MAHLE International GmbH (T 0437/18, 15 June 2021; T 1670/21, 14 May 2024), and Valeo sued Nissens Cooling Solutions A/S for infringement of FR 2 902 511 / EP 1 150 087 / FR 2 929 386 before the Tribunal judiciaire de Paris (RG 18/06307, judgment 29 January 2021). Those are different patents than US 11274885, but the posture is that of a practicing manufacturer asserting against a competitor.
Repeat correspondent across the chain — unclear (data gap). No correspondent is exposed in the legal-events transcription, so recurrence cannot be measured. There is only one link in the chain, which means even with the correspondent in hand the "recurrence" element of this signal could not be satisfied for this patent. Nothing to flag.
Cascading transfers — not present. One assignment; zero chained LLCs; no shared-correspondent or common-principal pattern possible over a single link.
Pre-litigation transfer — not present. No US infringement suit naming US 11274885 appears in any docket I searched, and the sole assignment predates grant by ~35 months. There is no 6‑month pre-suit transfer window to measure.
Bankruptcy fire-sale — not present. Valeo SA/SE is an operating, publicly listed, solvent supplier; no Chapter 7/11 record and no reorganized-debtor patent sale involving this asset.
Privateering — not present. No transfer to an assertion vehicle; Valeo retained title through grant and continues paying maintenance fees itself (MAFP 2025‑09‑15).
Defensive aggregator (anti-NPE) — not present. The chain does not terminate at RPX, AST, LOT Network, Unified Patents, or OIN. It terminates at the original operating manufacturer.
Verdict
Insufficient data (no records, or only the original assignment).
The Assignment Center record for US 11274885 contains exactly one entry — reel 048864/0297, executed 2019‑04‑01 and recorded 2019‑04‑11, conveying all seven inventors' rights to Valeo Systèmes Thermiques, with no subsequent assignment, security interest, or license of record. That single-assignment pattern is itself the finding: it means the patent has never left the operating company that built and sells the product the claims cover, and the 2025‑09‑15 large-entity maintenance payment confirms Valeo still holds it. No NPE or troll-pattern signal is present — but with one link and no exposed correspondent, there is no affirmative chain-composition evidence to grade either, so this lands in "insufficient data" rather than a clean operating-company finding. The one open verification item is the correspondent of record on reel 048864/0297, which is not machine-readable from the sources I could reach and which should be pulled from the recorded document image before this chain is treated as fully reconstructed.
Verify at: https://assignmentcenter.uspto.gov/ (search patent number 11274885) · mirror index: https://assignment.uspto.gov/patent/index.html · companion records: EP3491324B1, CN110546449B, FR3054652B1
Generated 9/29/2026, 7:33:59 PM
Prior art
Earlier patents, publications, and products that may anticipate or render the claims unpatentable.
I'll search for the patent and each cited reference to ground the prior-art analysis.
Prior-Art Analysis — US 11,274,885 B2
Patent confirmed: U.S. Patent No. 11,274,885 B2, "Collector box, sealing means and corresponding heat exchanger," App. No. 16/321,696 (35 U.S.C. § 371 national stage of PCT/FR2017/052063), issued 2022-03-15, applicant/assignee Valeo Systèmes Thermiques SAS, French priority FR 1657373 dated 2016-07-29. This is the exact document requested — no similar-number substitution used.
Method note / caveat. I worked from the patent's own "Patent Citations (6)" list (as fetched from Google Patents) plus the fullest text I could retrieve for each reference. I could not pull a complete specification for every reference (notably DE 10 2011 005 168 A1, for which I have only the abstract-level description, and the Denso and Valeo publications, for which I have abstracts and partial text). Accordingly, the § 102 findings below are analyst assessments, not a substitute for a full claim chart against each reference's complete disclosure. Where I cannot fully verify a limitation, I say so.
Flag on the citation table. In the fetched record the "cited by examiner" (
*) vs. "cited by third party" (†) markers are rendered inconsistently, so I cannot reliably state which of the six were examiner-cited vs. applicant/IDS-cited. All six are listed in the patent's "Patent Citations (6)" and "Citations (6)" tables, i.e., they are references of record.
1. The six references of record
| # | Reference | Assignee/Inventor | Filed / Priority | Published / Issued |
|---|---|---|---|---|
| A | US 5,345,674 A — "Heat exchanger" | Kühlerfabrik Langerer & Reich GmbH & Co. | 1992-04-16 | 1994-09-13 |
| B | WO 2009/101101 A1 — "Sealing means for a heat exchanger header box" | Valeo Systèmes Thermiques | 2008-02-13 | 2009-08-20 |
| C | US 2011/0168364 A1 — "Heat exchanger" | Denso Corporation | 2010-01-13 | 2011-07-14 |
| D | US 2012/0097379 A1 — "Collector Plate For A Heat Exchanger, And Heat Exchanger Including Such A Plate" | Christian Riondet (Valeo family) | 2008-11-06 | 2012-04-26 |
| E | DE 10 2011 005 168 A1 — "Heat exchanger for vehicle…" (base unit with two spaced longitudinal receiving grooves) | Behr GmbH & Co. KG | 2011-03-07 | 2012-09-13 |
| F | US 2014/0332190 A1 — "Collector Box For A Heat Exchanger, In Particular For A Motor Vehicle, Cover For Said Box, And Heat Exchanger Including Such A Box" | Valeo Systèmes Thermiques | 2011-12-19 | 2014-11-13 |
All six published before the 2016-07-29 priority date and therefore qualify as prior art under AIA 35 U.S.C. § 102(a)(1) (and, where applicable, § 102(a)(2)) against this patent. Non-patent citation of record is the ISR/Written Opinion in PCT/FR2017/052063, dated 2017-10-13 (this is the search report for the application itself — not prior art, but it is where the examiner's relevance characterizations live).
2. Reference-by-reference analysis
A. US 5,345,674 A — Heat exchanger (Langerer & Reich; filed 1992-04-16; issued 1994-09-13)
Disclosure: A heat exchanger with a tube network and at least one base plate whose passages for the tube ends are substantially triangular, with collars projecting to one side ("increasing the abutment surface") and a sealing element/sealing plate; the tube ends are expanded ("tulip-shaped") so that, in the reference's own words, "the inclined tube wall regions formed by the additional tulip-shaped expansion apply through the sealing element a normal force to the base plate."
Anticipation assessment (§ 102): None of claims 1–14. The reference structurally embodies the opposite of the claimed solution — its sealing element is loaded by/against the tube ends. It lacks a cover that closes the box by compressing a peripheral seal, and lacks the claimed "support face abutting against one of said collars," "under tension … via the support face," and "kept away from the ends … by interposing collars." At most it is background art bearing on the preamble of claim 1 (collector/base plate with collared holes for tube ends) and on the general use of collars. § 103 relevance: low–moderate, usable only for the "collared plate" element.
B. WO 2009/101101 A1 — Sealing means for a heat exchanger header box (Valeo; filed 2008-02-13; published 2009-08-20) — closest reference
Disclosure (claims + description): A header tank comprising (i) a header plate with openings for a plurality of heat-exchange tubes and at least two end plates on either side of the tubes; (ii) an elastic sealing means arranged around the peripheral contour of the header plate; and (iii) a cover with a cover base that closes the header tank, thereby compressing the sealing means. The point of novelty is that the end plates have an axial extension inside the tank ≥ the height of the sealing means, and the sealing means "is arranged resting, under tension, against the said end plates." Dependent features: the header plate may be "more or less flat" or may have a peripheral groove to house the sealing means, with an inclined inner flange; the header plate "has collars bordering the said openings." The related publication (US 2011/0017434 / US 2014/0196876) expressly states the earlier approach where "the sealing means is arranged on at least two ends of tubes … the tubes may become deformed during the operation of crimping" — which is the very problem the patent-at-issue identifies in its Background.
Anticipation assessment (§ 102):
- Claim 1: No. The "end plates" under tension in this reference are the lateral side plates/cheeks, not the collars lining the tube holes. The sealing means in this reference is described as resting against the parts emerging into the tank of the tubes (tube ends) — i.e., it is in contact with the very tube ends the claim requires be kept out of contact ("kept away … by interposing collars"). The collars in this reference appear only as a dependent feature bordering the openings and are not the tensioning/abutment feature. So a single-reference § 102 attack on claim 1 fails on at least the "support face abutting against one of said collars" and "kept away from the ends … by interposing collars" limitations.
- Claims 8 and 9: closer — this reference discloses a "more or less flat" header plate (claim 8) and a peripheral groove housing the seal (claim 9). These are alternative plate constructions, but the claims also carry the collar/abutment/tension limitations from claim 1, so they are not anticipated on this reference alone.
- Overall: this is the primary § 103 reference — it discloses every structural genus (collared header plate + peripheral elastic seal + compressing cover + seal under tension against a protuberant in-tank feature), and the patent's own background essentially argues over it. Combined with a teaching to move the abutment from the tube ends onto a collar, it is the strongest obviousness combination.
C. US 2011/0168364 A1 — Heat exchanger (Denso; filed 2010-01-13; published 2011-07-14)
Disclosure: A header tank with a core plate having a groove portion at its outer periphery and a tank body (cover) fixed to the core plate; an elastic member (packing) sits between the groove bottom and the tip end of the tank body and is compressed therebetween. A "position determination portion" protrudes approximately parallel to the groove bottom to prevent position shift of the elastic member, with clearances arranged so the elastic force is uniform around the periphery.
Anticipation assessment (§ 102): None of claims 1–14. This is a groove-and-packing seal architecture. It lacks tube collars used as an abutment/support face for the seal, lacks the "under tension via the support face on a collar" requirement, and lacks "kept away from tube ends by interposing collars." § 103 relevance: moderate as to the claimed peripheral groove (claim 9) and to the general core-plate/cover/elastic-member compression arrangement; its "position determination portion" is also conceptually adjacent to the cover-base protuberances of claims 10–11, though located on the packing rather than the cover.
D. US 2012/0097379 A1 — Collector Plate For A Heat Exchanger… (Riondet; published 2012-04-26)
Disclosure: A collector plate with a web carrying tube-passage orifices and a peripheral receiving groove for a gasket and the cover foot; inner/outer flanges with recesses at the corners; crimping teeth; and an end-located orifice in a "flat zone" (no groove/protrusion, save flanges about the orifices). Significantly, the reference states: an end-tube opening "is situated level with said lower level, said end tube and/or a flange of the collector plate surrounding said end tube being capable of retaining a gasket," and elsewhere that "the gasket is stretched around the end tubes."
Anticipation assessment (§ 102):
- Claim 1 / claim 13: No, but this is the second-strongest reference. If the "flange of the collector plate surrounding said end tube" is read as the claimed collar, this reference teaches a gasket that can be retained by the flange (collar) around the end tube and that is stretched (i.e., under tension) around the end tubes — i.e., it reaches much of the "support face abutting a collar / under tension" concept. However, (a) it teaches the retention/contact alternatively on the end tube itself, which the claim excludes; and (b) it does not disclose the claimed cover closing the box while compressing the sealing means in combination with the "maximum height before compression ≤ collar height" limitation. So it does not anticipate an independent claim as a single reference.
- Claims 8 and 9: relevant disclosure of a flat-zone plate (claim 8) and a peripheral groove (claim 9) — again not anticipating because those claims import the collar/abutment/tension limitations.
- § 103 relevance: high — a natural primary or secondary reference for the "seal tensioned about/retained by the collar/flange at the end tube" concept. Note the inventor overlap: Riondet is a named inventor on the patent-at-issue, so this is applicant's own earlier work; it was cited of record.
E. DE 10 2011 005 168 A1 — Heat exchanger for vehicle (Behr; filed 2011-03-07; published 2012-09-13)
Disclosure (abstract level only — I could not retrieve the full specification): A vehicle heat exchanger whose base unit comprises two spaced-apart, particularly non-circular, longitudinal receiving grooves arranged on two opposite sides of the base unit.
Anticipation assessment (§ 102): None of claims 1–14 on the disclosure available. This reference is directed to groove geometry/positioning on the base unit; it does not appear to disclose collars used as a seal abutment, seal tensioning on a collar, or keeping the seal clear of tube ends. § 103 relevance: low, at most background on collector-plate receiving-groove configurations (claim 9). Confidence: low — this assessment rests on abstract-level text; a full-text check of the German specification would be required to be definitive.
F. US 2014/0332190 A1 — Collector Box For A Heat Exchanger… (Valeo; published 2014-11-13; WO 2013/092610 / EP 2 795 231)
Disclosure: A collector box with a collector plate, a cover, and a seal providing sealing between them. The seal includes an attachment portion configured to engage with at least one tube for circulating fluid, the attachment portion having a projection for grasping the seal, and the cover has at least one recess for accommodating the grasping projection.
Anticipation assessment (§ 102):
- Claim 1 / claim 13: No — the seal's attachment portion is configured to engage a tube, which is contrary to the claimed "kept away from the ends of the heat exchange tubes." It also lacks the collar-abutment/tension limitations as claimed.
- Claims 10–11: most relevant. The cover recess cooperating with a projection on the seal is conceptually analogous to the claimed cover base with protuberances extending toward and abutting the sealing means / a holding portion (claims 10–11). Still, the claimed protuberances protrude from the cover's inner wall toward the seal to abut it, whereas this reference's feature is a recess in the cover accommodating a projection on the seal — structurally related but not identical.
- § 103 relevance: moderate–high for the cover/seal cooperation features (claims 10–11) and for the general plate + seal + cover combination of the claim 1 preamble.
3. Ranking and bottom line
| Rank | Reference | Best role | Any claim anticipated under § 102? |
|---|---|---|---|
| 1 | WO 2009/101101 A1 | Closest art: collared/flat/grooved header plate + peripheral elastic seal + compressing cover + seal under tension against an in-tank protuberant | No (end plates ≠ collars; seal rests on tube ends) — primary § 103 reference |
| 2 | US 2012/0097379 A1 (Riondet) | Seal retained by flange/collar around end tube; gasket "stretched" (tensioned); flat zone and groove | No for independent claims; relevant to claims 8–9 — § 103 |
| 3 | US 2014/0332190 A1 (Valeo) | Cover recess cooperating with seal projection; plate + seal + cover | No — § 103, esp. claims 10–11 |
| 4 | US 2011/0168364 A1 (Denso) | Groove + packing + position-determination portion; cover/tank body | No — § 103, groove (claim 9) |
| 5 | US 5,345,674 A (Langerer & Reich) | Collared base plate for tube ends; seal loaded by tube ends | No — background only |
| 6 | DE 10 2011 005 168 A1 (Behr) | Two longitudinal receiving grooves on base unit | No (on abstract-level disclosure) — background on claim 9 |
Overall conclusion: Based on the six references of record and the text available to me, none of these references appears to anticipate any of claims 1–14 under 35 U.S.C. § 102 as a single reference. Every independent claim (1, 12, 13) is a combination claim requiring, together: (a) a support face abutting a collar; (b) the seal under tension via that support face; (c) the seal kept away from the tube ends by interposing collars; (d) collars protuberant into the box interior; and (e) the seal's maximum pre-compression height ≤ collar height. Reference B supplies most of the architecture but locates the abutment on side/end plates and on the tube ends rather than on a collar; reference D comes closest on the collar-tensioning concept but discloses retaining the gasket on the tube end as an alternative and lacks the cover-compression/maximum-height limitations. The realistic challenge posture against this patent is § 103, led by B alone or B in view of D (and, for the cover-seal cooperation of claims 10–11, F).
4. Confidence and limitations
- High confidence: the identity of the patent; the six references of record and their bibliographic data; that all six predate the priority date; the substance of the anticipation reasoning for references A, B, D, and F (based on retrieved specification/claims text).
- Moderate confidence: the § 102 assessments for C (abstract + partial text) and F (abstract-based characterization of the seal-projection/cover-recess geometry).
- Lower confidence: the assessment of E (DE 10 2011 005 168 A1), which is based on abstract-level text only — a full-text German-language review is needed for a definitive call.
- Not verified: I did not retrieve the examiner's own relevance categories from the ISR/Written Opinion of PCT/FR2017/052063 (the non-patent citation of record), which would state which references the examiner considered most pertinent (e.g., "X"/"Y" category). If you need the examiner's own characterization, the ISR document itself is the authoritative source.
- Forward citation (not prior art): the record shows one family-citing publication, CN 115119461 A (TVS Motor, 2022-09-27) — this is a later forward citation, not prior art, and I have excluded it from the § 102 analysis.
Generated 9/29/2026, 7:34:24 PM
Obviousness
Combinations of prior art that suggest the claimed invention would have been obvious under 35 U.S.C. § 103.
I'll ground the obviousness analysis in the actual disclosures of the six references of record. Let me pull their key teachings.
Let me pull the remaining two references of record (Denso and Behr) and confirm details on the two Valeo gasket references.
Obviousness Analysis — U.S. Patent No. 11,274,885 B2 under 35 U.S.C. § 103
Scope note. This analysis is limited to the six references listed in the "Patent Citations (6)" section of the patent's own face (the "Prior Art" section of the record you directed me to), plus material those references themselves expressly identify. The granted claim text supplied in the authoritative full patent is controlling. This is a technical analyst's assessment, not a legal opinion or a validity conclusion, and it does not substitute for the file wrapper.
1. Analytical framework
Under Graham v. John Deere and KSR Int'l v. Teleflex, the question is whether the differences between the claimed subject matter and the prior art are such that the subject matter as a whole would have been obvious to a person of ordinary skill in the art (POSITA) at the 2016‑07‑29 priority date. The relevant KSR rationales I apply below are: (i) express problem statement in the art; (ii) predictable variation of a known design; (iii) known work in the same field, ready for improvement; and (iv) a known technique applied to a known structure. MPEP 2143 / 2144.04 (design-choice and result-effective-variable principles) are also relevant to the dimensional limitation.
POSITA profile (assumed): a mechanical/thermal-systems engineer with ~3–5 years' experience designing brazed aluminum motor-vehicle heat exchangers and their collector (header) boxes, familiar with flat collector plates, gaskets, crimped covers, and the tube/collar/fin stack.
2. The references of record, as disclosed
| Ref. (as listed) | Date | What it actually teaches (verified from retrieved text) | Confidence |
|---|---|---|---|
| US 5,345,674 (Langerer & Reich) | pub. 1994‑09‑13 | Base plate 14/15 with passages 18; "the base plates 14, 15 … can be provided in the region of the passages 18 with collars 19 extending to one side"; "The collars 19 face for example toward the heat exchanger network 11"; "formed as a one-piece component of the base plate 14 and produced for example as rim holes." A one-piece sealing plate 24 "completely overlaps the base plate 14," with sealing collars 23 that "extend in the passages 18 and surround the throughgoing tube ends 22," the collars "engag[ing] in the passages 18 in form-locking manner." Base plates are "tightly connected with a cover 16 or 17 of a collector box." | High |
| WO 2009/101101 A1 (Valeo) | pub. 2009‑08‑20 | Elastic sealing means (1, 1′) between header plate and cover, "characterized in that said sealing means (1, 1′) can be arranged resting against and in tension on at least one part that emerges into said tank of said tubes (7) … located at the opposite ends of said series of orifices (20)." Expressly addresses the flat header plate: "the header plate extends along a substantially planar surface so that the sealing means is not (necessarily) positioned in a dedicated indentation or groove." Gripping means "consist of at least two portions extending substantially perpendicular to the plane of extension of the sealing means and connecting two opposite edges of said means"; gripping means located at the two ends of the gasket, "on the two opposing short sides." Support can be "higher up than or above the plane of extension of the sealing gasket or in the same plane." Critically, the reference defines "end of a tube" to include "the flanges that generally exhibit a protrusion with respect to the header plate. Thus, the tube end may relate to the tube(s) and/or the flange(s)." Discusses FR 2867553, in which "pegs are produced on the cover at the corners, the purpose of these pegs being to hold the sealing gasket in shape and possibly to tension it." Claim 9 covers a heat exchanger whose tube ends are "respectively fixed by brazing to two header tanks." | High |
| US 2011/0168364 A1 (Denso) | pub. 2011‑07‑14 | Denso header-tank family: core plate + tank body fastened by claw portions with a packing/gasket between core plate and tank body; companion Denso disclosure (US 2011/0168372, same family/date) adds a gasket having a "position determination portion" to prevent position shift of the elastic member relative to the core plate and to give uniform elastic force around the entire periphery. | Medium (full text not retrieved; characterized from indexed excerpts) |
| US 2012/0097379 A1 (Riondet) | pub. 2012‑04‑26 | Collector plate 10 with web 12, tube openings, a receiving groove 14 that "allows a gasket … and part of the cover known as the foot of the cover" to be accommodated; outer flange 20 with crimping teeth 28; two-level web with upper level 12‑1, lower level 12‑2, connected by intermediate portion 12‑3; the lower level is a "flat zone" defined as "a zone without reliefs, therefore with no groove and no protrusion of any kind, except for the flanges around the tube passage orifices/openings." Disclosed aspect: "an opening for the passage of an end tube is situated level with said lower level, said end tube and/or a flange of the collector plate surrounding said end tube being capable of retaining a gasket," and "the gasket is stretched around the end tubes." | High |
| DE 10 2011 005 168 A1 (Behr) | pub. 2012‑09‑13 | Base unit with "two spaced separate, particularly non-circular, longitudinal receiving grooves" on two opposite sides of the base unit (per the record's own abstract line). | Low–Medium (only the record abstract retrieved) |
| US 2014/0332190 A1 (Valeo) | pub. 2014‑11‑13 | Collector box with plate 5, cover 6, seal 7; seal has an attachment portion 22 configured "to be supported on at least one tube for circulating fluid," the attachment portion having a grasping projection 24, and "said cover having at least one recess which receives said grasping projection." Stated effect: "avoiding compression of the grasping projection … between the tube and the cover… In this way the risk of deformation of the exterior tubes of the exchanger is decreased whilst enabling the use of exchangers with flat collector plates." Attachment portion is "in the form of a bar of material coming from the cord 21, along one small side or the small sides." The plate "may also comprise collars 16, 16′ for passage of tubes, projecting inwards from said flat face 14," and is "advantageously of the flat plate type … no groove or only partially has a groove." | High |
Prior-art status is not in doubt. WO 2009/101101, US 2011/0168364, US 2012/0097379, DE 10 2011 005 168 and US 2014/0332190 each published more than one year before the 2016‑07‑29 priority date, so they are prior art under 35 U.S.C. § 102(a)(1) (and pre‑AIA § 102(b)). Because they are printed publications rather than § 102(a)(2)/(e) art, the common-ownership exceptions of § 102(b)(2)(C)/pre‑AIA § 103(c) do not remove them even though several are Valeo/Seynat/Riondet documents, and co-inventorship does not disqualify a publication as prior art. The examiner's citation of these six confirms they were treated as prior art in prosecution.
3. Claim 1 — combination that renders it obvious
3.1 Element mapping
| Claim 1 element | Disclosure relied on |
|---|---|
| Collector plate with holes "respectively lined by collars" for tube ends | US 5,345,674 collars 19 lining passages 18 (rim holes, one piece with base plate); US 2014/0332190 collars 16, 16′ for tube passage; US 2012/0097379 flanged tube openings in the web |
| Compressible sealing means on the peripheral contour of the plate | WO 2009/101101 elastic sealing means between header plate and cover; US 2014/0332190 seal 7 on the peripheral portion of centrepiece 8; US 2012/0097379 gasket in receiving groove 14 |
| Cover closing the box while compressing the seal | WO 2009/101101 and US 2014/0332190 (cover + crimping teeth 10/28, cover foot 20 compressing seal) |
| "at least one support face … abutting against one of said collars" | WO 2009/101101 (seal "resting against… at least one part that emerges into said tank," where "tube end" is expressly defined to include the flanges protruding from the header plate) + US 2012/0097379 ("said end tube and/or a flange of the collector plate surrounding said end tube being capable of retaining a gasket") |
| Seal "under tension on the collector plate via the support face" | WO 2009/101101 — the invention's core purpose is a seal "arranged resting against and in tension on" a part emerging into the tank, with gripping means for the tensioning of said sealing means |
| In the compressed state, seal "kept away from the ends of the tubes by interposing collars" | US 5,345,674 (collars 19 stand between the sealing plate 24 and the tube ends; the seal "surround[s] the throughgoing tube ends" via the collars' geometry), combined with US 2012/0097379's express alternative of the gasket retained on the flange surrounding the end tube rather than on the tube itself |
| Collars "protuberant on the collector plate and extend towards an interior of the collector box" | US 5,345,674 — "collars 19 extending to one side … face for example toward the heat exchanger network 11"; US 2014/0332190 — collars "projecting inwards from said flat face 14" |
| Seal max height before compression ≤ collar height | Design choice in view of the flat-plate disclosure of WO 2009/101101 ("substantially planar surface," seal not in a groove) and US 2014/0332190 (flat plate type); see §3.3 |
3.2 Primary challenge (two-reference combination + motivation reference)
Primary: WO 2009/101101 A1. It is the closest art: same field, same problem (positioning/holding an elastic gasket on a header plate, including a groove-less "substantially planar" plate), same mechanism (elastic tension via gripping means), same assignee, and it expressly frames the support as being on a part emerging into the tank — including on the flange protruding from the header plate, which in a collared plate is the collar. Its gripping means are already "at least two portions … connecting two opposite edges" of the seal, pre-figuring the claim 2 "holding portion."
Secondary: US 2012/0097379 A1 (Riondet). Supplies the express teaching that the plate flange surrounding the end tube (as distinct from the tube itself) may retain the gasket, plus the two-level web / receiving groove / end opening in a flat zone. This is a common-inventor, same-field document that plainly puts the "retain the gasket on the collar/flange, not on the tube" option in the POSITA's hands.
Motivation / rationale. Substituting a collar-anchored support for a tube-end-anchored support is the predictable mechanical alternative to the very structure WO 2009/101101 discloses: the collar is part of the rigid plate rather than the thin, easily deformed tube wall, so anchoring there requires no new mechanism — the same elastic tensioning and the same gripping means are retained. Under KSR, this is "a known technique applied to a known structure" and "a predictable variation." The result is simply to move the reaction surface a few millimetres inboard onto a stiffer member — an engineering change a POSITA would make as a matter of ordinary design.
3.3 The "max height ≤ collar height" limitation
Three independent reasons this limitation would have been obvious:
- Result-effective variable / design choice. Once the seal is seated on the plate bottom alongside collars standing at height h, selecting a seal (or holding portion) whose free height does not exceed h so that the seal cannot overtop the collars and touch the protruding tube ends is routine dimensional optimisation of a result-effective variable (MPEP 2144.04; In re Aller). The '885 specification itself confirms the value is not critical: it states the holding portion "has the same height hmax as the peripheral part of the seal, which corresponds here to the thickness of the seal" — i.e., the limitation is met by the ordinary thickness of a flat gasket.
- The patent's own admission of an equivalent alternative. The specification recites that "according to another possible embodiment (not shown) … the sealing means can have a maximum height hmax before compression greater than the height at which the collars are disposed … the greater maximum height being determined such that the sealing means in the compressed state is kept away from the ends of the heat exchange tubes." A limitation whose alternative the applicant concedes achieves the same result is a hallmark of an obvious design parameter, not a patentable distinction.
- The flat-plate art gives no other option. With the flat/groove-less plate of WO 2009/101101 and US 2014/0332190, the seal necessarily sits below the collar tops for the cover to crimp down onto the plate foot; a seal standing proud of the collars would foul the tube ends — precisely the failure the art sought to avoid.
3.4 Alternative primary reference framing
US 2014/0332190 A1 as primary is arguably even stronger on motivation, because it states the same problem and the same field as the '885 patent's stated aim — reducing deformation of the exterior/end tubes — and expressly ties it to flat collector plates: "the risk of deformation of the exterior tubes of the exchanger is decreased whilst enabling the use of exchangers with flat collector plates." That sentence is a textbook KSR "express problem statement" supplying the reason to modify. It also discloses the peripheral seal, cover with recess/foot, crimping, and inboard-projecting collars 16, 16′. US 5,345,674 then supplies the collar-lined passages and the geometry in which the collar stands between the seal plate and the tube ends, and WO 2009/101101 supplies the elastic, under-tension, gripping-portion gasket. Under either ordering, claim 1 falls out of the combination with only routine modification.
4. Dependent claims 2–11
| Claim | Added feature | Disclosure / rationale for obviousness |
|---|---|---|
| 2 | Rectangular peripheral part + holding portion extending transversally carrying the support face | WO 2009/101101: gripping means "extending substantially perpendicular to the plane of extension of the sealing means and connecting two opposite edges," positioned at the gasket's two ends/short sides; US 2014/0332190: attachment portion 22 as "a bar of material coming from the cord 21, along one small side or the small sides" — i.e., a transverse bar |
| 3 | Holding portion between two successive collars, width ≈ collar spacing, "of the order of 2.5 mm to 5 mm" | Pure dimensional fit: the strap must sit in the gap between adjacent collars. The art's tube pitch is small (the record's related disclosure US 9,366,487 — a "Similar Document," cited for background only — gives tube pitch "between 5 and 15 millimetres, and preferably between 6 and 10 millimetres"), so 2.5–5 mm is routine. The '885 spec labels the range "a non-limitative example" |
| 4 | Holding portion one piece with the peripheral part | US 5,345,674: sealing collars 23 "are one piece components of the sealing elements 20"; US 2014/0332190: attachment portion is "a bar of material coming from the cord" (integral). Also an obvious manufacturing simplification (moulding a gasket in one piece) |
| 5 | Holding portion connects the two long sides (full strap) | WO 2009/101101 gripping means connecting two opposite edges; US 2014/0332190 bar spanning a short side. Extending a bridging bar across the width is a predictable variation |
| 6 | Holding portion as a lug not reaching the opposite side | Obvious partial/degree variation of claim 5's strap; the '885 specification itself presents the lug as "a variant or addition" to the strap. In re Rose / change in shape with no unexpected result |
| 7 | Flat on the upper face opposite the cover | The cover foot/box foot compresses the seal (both Valeo refs); providing a flat on the seal's cover-facing face to give a defined abutment with the cover foot is routine — and note the '885 cover's counter-form 49 is itself described as a mere "rib" |
| 8 | Collector plate substantially flat except for the collars | Directly disclosed: WO 2009/101101 ("the header plate extends along a substantially planar surface so that the sealing means is not … positioned in a dedicated indentation or groove"); US 2014/0332190 ("flat plate type … no groove or only partially has a groove") |
| 9 | Peripheral groove partly housing the seal | US 2012/0097379 receiving groove 14 ("allows a gasket … and part of the cover known as the foot of the cover"); DE 10 2011 005 168 longitudinal receiving grooves on opposite sides of the base unit; US 5,345,674 base-plate/cover collector arrangement |
| 10 | Cover with cover base having protuberances protruding from its inner wall toward the seal | FR 2867553, identified within WO 2009/101101 as producing "pegs … on the cover at the corners, the purpose of these pegs being to hold the sealing gasket in shape and possibly to tension it." Cover-side locating features are also the express subject of US 2014/0332190 (recess 30 receiving grasping projection 24) and the Denso gasket "position determination portion" of US 2011/0168364/2011/0168372 |
| 11 | Protuberance abutting the holding portion | Mere combination of claim 2's holding portion with claim 10's protuberance; both features being known for the same purpose (holding/anti-creep of the gasket), their combination is obvious |
Claim 12 (the seal per se). The article claim recites the same physical structure as claim 1 viewed from the gasket side (rectangular peripheral part; transverse holding portion with support face against a collar; elastic/tensioned; holding portion max height before compression ≤ collar height; provided in a collector box whose collars protrude into the box interior). It is rendered obvious by the same combination, and the intended use in a described collector box does not impart patentability to an otherwise obvious article. Cross-reference: the previously generated summary already flags the non-standard grammar in claim 12's penultimate limitation ("wherein the collector box comprising a cover …"); I am treating the claim literally, not correcting it — see §7 for why this matters to the analysis.
Claim 13 (heat exchanger). Adds only the bundle of tubes and the protuberant-into-the-box collars, both old in the art (US 5,345,674 collars 19 facing the network; US 2014/0332190 collars 16, 16′ projecting inwards from the flat face). No additional patentable weight.
Claim 14 (brazing). Directly disclosed by a reference of record: WO 2009/101101 claim 9 recites "a heat exchanger comprising a heat exchange core comprising a plurality of tubes, the ends of which are respectively fixed by brazing to two header tanks." Also routine in this field, and the '885 specification states brazing as the preferred assembly method.
5. Why a POSITA would have combined these teaching — consolidated motivation
- Same field, same problem. All of the primary and secondary references are motor-vehicle heat-exchanger collector/header boxes with a plate, a compressible gasket and a crimped cover. No field-of-invention or analogous-art gap exists.
- Express problem statement in the art. US 2014/0332190 states the object in terms nearly identical to the '885 background: decrease "the risk of deformation of the exterior tubes of the exchanger" while using flat collector plates. That is a legally sufficient motivation under KSR.
- The reference recognises the collar/flange as an available anchor. WO 2009/101101's own definition of "tube end" includes "the flanges that generally exhibit a protrusion with respect to the header plate," and US 2012/0097379 positively recites that "a flange of the collector plate surrounding said end tube" is "capable of retaining a gasket." The claim's support face on a collar is therefore not a departure from the references — it is an embodiment the references already contemplate.
- The modification preserves all existing function. Anchoring on the collar keeps the same elastic gasket, the same gripping/tensioning means, the same crimping and the same sealing function; it changes only which rigid surface the seal reacts against. Predictable, low-risk, and requiring no re-design of the box.
- Dimensioning is routine. Once anchored at the plate bottom among collars of height h, keeping the gasket free height ≤ h is the obvious complement (and the '885 specification concedes the > h variant also works).
No credible teaching away. The strongest candidate would be WO 2009/101101's statement that support "is solely or only on the ends of the tubes." That is not a teaching away from collar contact: (a) the same document expressly extends "tube end" to the flange protruding from the header plate, and (b) a statement of what one embodiment does is not a manifest exclusion of an alternative; a reference must "criticise, discredit or otherwise discourage" the claimed solution to teach away (In re Fulton). It does not.
No secondary considerations of record with a nexus. Nothing in the patent record supplied (no litigation, no third-party evidence of copying, no licensing, no long-felt-need evidence) supports non-obviousness; and any asserted advantage (no load on tube ends) flows directly from the collar-anchoring itself — the very thing the prior art motivates — so nexus would be difficult to establish. Cross-reference: the previously generated Litigation summary found no known litigation or PTAB proceeding involving US 11,274,885; absent such proceedings, there is no adjudicated evidence either way.
6. What the patent holder would argue (balanced view)
- "WO 2009/101101 anchors on the tube end; the invention avoids the tube end entirely." This is the best argument, but it is a difference without a patentable consequence: the reference already contemplates the flange protruding from the header plate as the reaction surface, and US 2012/0097379 makes the collar/flange-anchoring option explicit. The change also brings no new structure.
- "The hmax ≤ collar-height limitation is not taught." Counter: it is a result-effective dimensional selection, the specification itself treats "hmax = seal thickness" as the ordinary case, and the specification concedes the > h alternative also achieves the stated result.
- "The combination would not have been made because the references solve different problems." Counter: WO 2009/101101 addresses gasket positioning/tensioning on a groove-less flat plate, US 2012/0097379 addresses the plate/groove geometry of that same plate, and US 2014/0332190 addresses the tube-deformation problem in flat-plate boxes. They are complementary, and the references themselves supply the reason to combine.
7. Caveats, confidence, and the one inference you should check
- Cross-reference disparity (flag as in the earlier summary): the description's "abut only against said collar / exempt of any contact" language is not in any granted claim; granted claim 1 instead recites the functional "kept away … by interposing collars" plus the geometric "maximum height before compression ≤ collar height." An obviousness challenge must be run against the granted wording, which is broader in the "abutting" respect and narrower only in the dimensional respect.
- Inference (medium confidence), not a legal conclusion: the record's legal events show a non-final office action mailed 2021‑07‑15, a response entered 2021‑11‑18, and allowance 2021‑12‑02. The grant issued shortly thereafter. That timeline strongly suggests the claims were amended in response to a § 102/§ 103 rejection, and that the "maximum height ≤ collar height" and "collars protuberant into the interior" limitations were the features added to secure allowance. If so, the obviousness fight in prosecution likely turned on those two limitations — exactly the limbs I have argued are design choices. This should be verified in the file wrapper (see below) rather than assumed.
- References I could not fully verify. I retrieved substantive text for US 5,345,674, WO 2009/101101, US 2012/0097379 and US 2014/0332190 (high confidence), but only indexed excerpts for US 2011/0168364 (Denso) and only the record's abstract line for DE 10 2011 005 168 (Behr). My characterisation of those two is deliberately hedged; any challenge that depends on them (principally claims 9 and 10) should be re-verified against their full texts before being relied on. Note that claims 9 and 10 are also independently supported by US 2012/0097379 (groove) and FR 2867553 as discussed in WO 2009/101101 (cover pegs), so the challenge does not stand or fall on the two partially-verified documents.
- Identifiers are reported literally. "US 2011/0168364" and "US 2011/0168372" are distinct Denso publications, treated here as separate; I have not normalised or auto-corrected any number. Likewise the "hmin/h/hmax" designations are quoted from the specification as written.
- Negative results are not proof. My statement that the applicant's non-obviousness position on the hmax limitation is weak rests on the specification's own admissions; it does not prove what the examiner held.
Recommended verification before relying on this analysis: (i) the application file wrapper for US 16/321,696 (the 2021‑07‑15 non-final action and the 2021‑11‑18 response) to identify the exact rejection and any claim amendments; (ii) the ISR/Written Opinion in PCT/FR2017/052063 dated 2017‑10‑13, which is the sole non-patent citation of record and will show which of these six documents the ISA considered relevant (and to which claims); and (iii) full texts of DE 10 2011 005 168 A1 and US 2011/0168364 A1.
Generated 9/29/2026, 7:34:48 PM
Extensions
Patent term adjustments, term extensions, continuations, divisionals, family members, and expiration dates.
Derivative works
Defensive disclosure: derivative variations of each claim designed to render future incremental improvements obvious or non-novel.
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