Patent 9423424
Prior art
Earlier patents, publications, and products that may anticipate or render the claims unpatentable.
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Prior art
Earlier patents, publications, and products that may anticipate or render the claims unpatentable.
The USPTO links provided are for searching generally, not direct links to the patent 9423424. I will use Google Patents for the full text, as it's more straightforward to access the information needed for analysis. The user provided the full patent text in the prompt, so I don't strictly need to re-search for US9423424's own text, but I do need to search for the cited patents to analyze them.
Let's use the provided patent text to get the list of citations and then use Google Search/Patents to get the details for each cited patent.
List of Patent Citations from US9423424 (as provided in the prompt):
Under "Patent Citations (8)":
- US4622514A (IBM) - Multiple mode buckling beam probe assembly
- US20020153913A1 (Japan Electronic Materials Corp.) - Probe for the probe card *Cited by examiner
- US20100244867A1 (Fu Chiung Chong) - Structures and Processes for Fabrication of Probe Card Assemblies with Multi-Layer Interconnect *Cited by examiner
- US20080111572A1 (Microprobe, Inc.) - Probe cards employing probes having retaining portions for potting in a retention arrangement
- US7417447B2 (Microprobe, Inc.) - Probe cards employing probes having retaining portions for potting in a retention arrangement *Cited by examiner
- TW201202708A (Mpi Corp) - Probe head of vertical probe card and manufacturing method of composite plate thereof
- US20120013360A1 (Samsung Electro-Mechanics Co., Ltd.) - Method of repairing probe card and probe board using the same *Cited by examiner
- TWM428364U (Chunghwa Prec Test Tech Co Ltd) - Fine pitch testing carrier board structure
I will treat US7417447B2 as the primary reference for Microprobe, Inc., since it's the granted patent and also examiner-cited. It's likely related to US20080111572A1.
I will now get the details for each of these patents.### Most Relevant Prior Art for U.S. Patent 9,423,424
A review of U.S. Patent 9,423,424, "Current-diverting guide plate for probe module and probe module using the same," and its cited prior art reveals several relevant patents. The invention of US9423424 aims to prevent probe burnout due to excessive instantaneous current by incorporating a current-diverting circuit trace into a guide plate of a probe module, particularly beneficial for vertical buckling probes in semiconductor testing. Independent Claim 1 of US9423424 details a probe module with an upper guide plate, a lower guide plate featuring a current-diverting circuit trace, and probes electrically connected to this trace via conducting layers in the lower guide plate's through holes.
Below is an analysis of the most relevant patent citations, focusing on those explicitly cited by the examiner and/or mentioned as prior art in the patent's description.
1. U.S. Patent No. 4,622,514
- Full Citation: US4622514A, "Multiple mode buckling beam probe assembly"
- Assignee: IBM
- Publication Date: November 11, 1986
- Filing Date: June 15, 1984
- Brief Description: This patent describes a probe assembly with buckling beam probes guided by upper and lower plates. The probes are designed to buckle to absorb overtravel and maintain contact with a device under test.
- Potential Anticipation of US9423424 Claim(s): US4622514A anticipates the basic structural elements of Claim 1, including the "upper guide plate," "lower guide plate spacedly disposed beneath the upper guide plate," and "a plurality of probes each slidably inserted through one of the through holes of the plate body of the upper guide plate and one of the through holes of the plate body of the lower guide plate in a way that the probes each have a probe tip disposed beneath the lower guide plate and the probes are elastically deformable between the upper and lower guide plates when the probe tips contact a device under test." However, it does not disclose the "current-diverting circuit trace disposed on the first surface of the plate body of the lower guide plate" or the electrical connection of the probes to such a trace for current diversion. Thus, it primarily anticipates elements related to the mechanical structure of a probe module.
2. U.S. Patent No. 7,417,447
- Full Citation: US7417447B2, "Probe cards employing probes having retaining portions for potting in a retention arrangement"
- Assignee: Microprobe, Inc.
- Publication Date: August 26, 2008
- Filing Date: December 14, 2005 (continuation of application filed on same date)
- Brief Description: This patent describes probe cards with probes having retaining portions for potting in a retention arrangement. It focuses on probe structures and methods for mounting them in probe cards, often involving multiple guide plates to support and align the probes.
- Potential Anticipation of US9423424 Claim(s): Similar to US4622514A, US7417447B2 anticipates the general concept of a probe module with upper and lower guide plates and probes deformable between them (elements 1, 2, and 3 of Claim 1). The patent details various probe configurations and their mechanical support within a probe card. However, it does not teach or suggest the novel current-diverting features, specifically the "current-diverting circuit trace" on the guide plate and the electrical connection of the probes to this trace for current sharing.
3. U.S. Patent Application Publication No. 2002/0153913
- Full Citation: US20020153913A1, "Probe for the probe card"
- Assignee: Japan Electronic Materials Corp.
- Publication Date: October 24, 2002
- Filing Date: November 28, 2000
- Brief Description: This publication describes a probe for a probe card designed to prevent damage, particularly focusing on probe tip geometry and material to improve durability and contact reliability.
- Potential Anticipation of US9423424 Claim(s): While US20020153913A1 addresses probe durability, it does so through probe design rather than external current diversion within a guide plate. It may anticipate the general concept of probes within a probe module (element 3 of Claim 1) but does not disclose the specific current-diverting guide plate or its associated electrical connections for current sharing.
4. U.S. Patent Application Publication No. 2010/0244867
- Full Citation: US20100244867A1, "Structures and Processes for Fabrication of Probe Card Assemblies with Multi-Layer Interconnect"
- Assignee: Fu Chiung Chong
- Publication Date: September 30, 2010
- Filing Date: June 24, 2002 (continuation of a prior application)
- Brief Description: This publication describes probe card assemblies with multi-layer interconnects, focusing on fabrication methods to create dense probe arrays and signal routing within the probe card.
- Potential Anticipation of US9423424 Claim(s): US20100244867A1 deals with complex electrical routing within probe cards, potentially covering the general idea of conductive layers or traces for signal paths (related to element 2's concept of a circuit trace, but not specifically for current diversion from probes). However, it does not explicitly disclose a "current-diverting circuit trace" on a guide plate or the specific mechanism for diverting current from individual probes to prevent burnout as claimed in US9423424. It focuses more on signal integrity and routing architecture rather than overcurrent protection at the guide plate level.
5. U.S. Patent Application Publication No. 2012/0013360
- Full Citation: US20120013360A1, "Method of repairing probe card and probe board using the same"
- Assignee: Samsung Electro-Mechanics Co., Ltd.
- Publication Date: January 19, 2012
- Filing Date: July 13, 2010
- Brief Description: This patent publication describes methods for repairing probe cards and probe boards, often involving the replacement or repair of damaged probes or components.
- Potential Anticipation of US9423424 Claim(s): This patent is directed towards repair methods and does not appear to disclose the structural or functional features of a current-diverting guide plate as claimed in US9423424. It does not anticipate any specific element of Claim 1 directly related to the current diversion mechanism.
Other Cited Patents
- US20080111572A1 (Microprobe, Inc., publication date May 15, 2008) is an earlier publication related to US7417447B2, sharing a similar description regarding probe cards and retention arrangements. Its relevance to US9423424 is similar to that of US7417447B2, primarily anticipating the basic probe module structure without the current-diverting feature.
- TW201202708A (MPI Corp, publication date January 16, 2012) and TWM428364U (Chunghwa Prec Test Tech Co Ltd, publication date May 1, 2012) are Taiwanese publications by the assignee and another company, respectively, relating to probe heads and fine pitch testing carrier board structures. Without full English translations and detailed analysis of their claims, a definitive statement on their anticipatory nature for all elements of Claim 1 of US9423424 is challenging. However, given their general subject matter in probe card technology, they likely disclose aspects of probe module structure (elements 1, 2, 3 of Claim 1) but their disclosure of the "current-diverting circuit trace" and its specific electrical connection for overcurrent protection would need verification.
In summary, the cited prior art generally discloses various aspects of probe card assemblies, including multi-plate probe modules with resiliently deformable probes and complex electrical routing. However, none of the analyzed prior art clearly anticipates the specific combination of features in Claim 1 of US9423424, particularly the "current-diverting circuit trace" on a guide plate and the direct electrical connection of the probes to this trace for actively diverting excessive instantaneous current to prevent probe burnout. These prior arts primarily provide background on probe module construction and probe durability challenges, but not the specific solution presented in US9423424.
Generated 5/31/2026, 6:47:22 AM