Patent 12359958
Derivative works
Defensive disclosure: derivative variations of each claim designed to render future incremental improvements obvious or non-novel.
Active provider: Google · gemini-2.5-flash
Derivative works
Defensive disclosure: derivative variations of each claim designed to render future incremental improvements obvious or non-novel.
As a Senior Patent Strategist and Research Engineer specializing in Defensive Publishing, my objective is to generate comprehensive derivative disclosures for US Patent 12359958, aimed at creating prior art that anticipates future incremental improvements by competitors. This document will focus solely on novel derivative works and technical disclosures, without summarizing the existing patent.
The current date for this analysis is April 26, 2026. A USPTO search for patent number 12359958 confirms its active status.
Defensive Disclosure for US Patent 12359958
This defensive disclosure outlines a plurality of variations and extensions to the bin level monitoring system described in US Patent 12359958. These derivatives aim to broaden the scope of existing prior art, specifically targeting potential incremental advancements in material science, operational parameters, cross-domain applications, integration with emerging technologies, and fault-tolerant designs.
Core Claim 1: Bin Level Monitoring System (Apparatus) Derivatives
Claim 1 describes an apparatus including a volumetric level sensor, circuit board in an enclosure (magnetically mounted on a sloped roof exterior), radio transmitter, and a specific sensor-mounting bracket (U-shaped hanger over a collar, vertical, angled, horizontal portions, lower face for sensor mounting).
1.1. Material & Component Substitution: Advanced Sensor & Enclosure Materials
Enabling Description:
A bin level monitoring system incorporating a millimeter-wave (MMW) radar sensor (e.g., operating in the 60-80 GHz band) for volumetric level sensing, replacing optical (LIDAR/ToF) sensors, to enhance performance in dusty or high-humidity environments. The circuit board is housed within an enclosure constructed from a graphene-enhanced polymer composite (e.g., PEEK with graphene fillers) offering superior EMI shielding and impact resistance while remaining lightweight. The enclosure mounting plate utilizes an array of high-temperature neodymium alloy magnets (e.g., N52 grade, rated for up to 200°C) for securing to the bin's sloped roof. The sensor-mounting bracket is fabricated from a titanium alloy (e.g., Ti-6Al-4V) for increased strength-to-weight ratio and corrosion resistance, suitable for harsh chemical or agricultural environments. The fastener for the hanger portion is a ceramic-coated stainless steel bolt to resist galling and corrosion.
graph TD
A[MMW Radar Sensor] --> B(Volumetric Level Signal)
B --> C{Circuit Board: Graphene-PEEK Enclosure}
C -- Data Processing --> D[Bin Level Data]
D -- Radio Transmission --> E[Remote Server]
F[Titanium Bracket: U-Hanger] --> A
G[Neodymium Magnets] --> C
H[Bin Roof Sloped Portion] --> G
I[Collar/Structural Element] --> F
F -- Ceramic-coated Fastener --> I
C -- Power --> J(Solid-State Battery)
J -- Charging --> K(Integrated Solar Panel)
1.2. Operational Parameter Expansion: High-Pressure Industrial Silo Monitoring
Enabling Description:
A bin level monitoring system designed for high-pressure industrial silos (e.g., 50-200 psi, for pressurized chemical or gas storage). The volumetric sensor comprises a highly ruggedized, intrinsically safe, ultrasonic array transducer (e.g., operating at 200 kHz-1 MHz) sealed within a pressure-rated viewport (e.g., sapphire glass). The circuit board and its enclosure are constructed to NEMA 7 (explosion-proof) standards, utilizing a heavy-gauge stainless steel housing (e.g., 316L stainless steel) with pressure-sealed pass-throughs for all external connections. The radio transmitter employs a robust, redundant spread-spectrum wireless protocol (e.g., ISA100 Wireless) capable of penetrating thick concrete or metal walls, designed to transmit data bursts only upon significant level change or scheduled intervals to conserve power. The enclosure mounting plate employs an array of high-strength, shear-resistant alloy steel anchors instead of magnets, integrated into the silo structure, to withstand potential pressure excursions and maintain integrity in explosive atmospheres. The sensor-mounting bracket is forged from a nickel-chromium alloy (e.g., Inconel 625) and is integrally welded to the internal silo structure, ensuring structural integrity under extreme pressure differentials and corrosive internal atmospheres.
graph TD
A[Ultrasonic Array Transducer (IS)] --> B(Pressure-rated Viewport)
B --> C(Volumetric Level Signal)
C --> D{Circuit Board: NEMA 7 SS Enclosure}
D -- Data Processing --> E[Bin Level Data]
E -- ISA100 Wireless --> F[Remote Controller/SCADA]
G[Inconel Bracket (Welded)] --> A
H[Silo Internal Structure] --> G
I[Alloy Steel Anchors] --> D
J[Silo Roof Sloped Portion] --> I
D -- Power --> K(High-Capacity LiFePO4 Battery)
K -- Charging --> L(Thermoelectric Generator)
1.3. Cross-Domain Application: Subterranean Waste Collection System Monitoring
Enabling Description:
A bin level monitoring system adapted for subterranean waste collection systems, such as underground dumpsters or municipal solid waste containers, often situated in urban environments with intermittent cellular access. The volumetric sensor is a short-range, multi-beam LIDAR system (e.g., operating at 905 nm with a range of 0.1-10 meters) specifically optimized for irregular, heterogeneous waste surfaces and calibrated to detect bridging and compaction. The circuit board and enclosure are IP68-rated for continuous submersion and chemical resistance to leachate, utilizing a molded, chemically inert, high-density polyethylene (HDPE) housing. The enclosure features an integrated, inductively coupled charging coil for wireless power transfer from a surface-mounted charging pad, eliminating external ports. The radio transmitter utilizes a LoRaWAN module for long-range, low-power communication to gateways strategically placed in urban areas, overcoming signal attenuation from subterranean placement. The enclosure mounting plate is secured via robust, vandal-resistant anchor bolts to the inner rim of the subterranean container's access hatch. The sensor-mounting bracket is made of a reinforced composite polymer (e.g., FRP) and is designed to integrate directly with the existing structural ribs of the waste container, suspending the sensor downwardly without obstructing waste ingress.
graph TD
A[Multi-beam LIDAR Sensor (Subterranean)] --> B(Waste Level Signal)
B --> C{Circuit Board: IP68 HDPE Enclosure}
C -- Data Processing --> D[Bin Level Data (Waste Volume)]
D -- LoRaWAN Transmission --> E[Urban LoRaWAN Gateway]
F[FRP Bracket (Rib-Integrated)] --> A
G[Subterranean Container Ribs] --> F
H[Vandal-resistant Anchor Bolts] --> C
I[Container Access Hatch Rim] --> H
C -- Inductive Power Receive --> J(Charging Coil)
K[Surface Charging Pad] --> J
1.4. Integration with Emerging Tech: AI-Driven Predictive Inventory Management
Enabling Description:
A bin level monitoring system integrated with an AI-driven predictive inventory management platform. The volumetric sensor, a ToF camera (e.g., 640x480 resolution at 30fps), continuously generates 3D point cloud data of the bin's contents. This raw data is fed to an edge AI processor (e.g., NVIDIA Jetson Nano or similar) embedded on the circuit board within the enclosure. The edge AI performs real-time volume calculations, identifies anomalies (e.g., feed bridging, rat-holing, foreign objects), and predicts future consumption rates based on historical patterns and external data (e.g., weather, animal growth stages, market demand) using recurrent neural networks (RNNs). The radio transmitter supports MQTT over LTE-M for efficient, event-driven communication of processed bin level data, consumption forecasts, and anomaly alerts to a cloud-based AI platform. This platform then triggers automated smart contracts on a blockchain network (e.g., Hyperledger Fabric) for supply chain verification and autonomous reordering when pre-defined inventory thresholds are met, ensuring transparency and reducing fraud. The enclosure mounting plate incorporates integrated RFID tags for automated asset tracking and maintenance scheduling within the blockchain ledger.
graph TD
A[ToF Camera (3D Point Cloud)] --> B{Edge AI Processor: Real-time Analytics}
B -- Volume, Anomalies, Predictions --> C[Processed Bin Level Data]
C --> D{MQTT over LTE-M Transmitter}
D -- Encrypted Transmission --> E[Cloud AI Platform (RNNs)]
E -- Smart Contract Trigger --> F[Blockchain (Hyperledger Fabric)]
F --> G[Automated Reorder / Supply Chain Verification]
H[RFID Tags (Enclosure Plate)] --> F
I[Sensor Mounting Bracket] --> A
J[Bin Roof Sloped Portion] --> B
1.5. The "Inverse" or Failure Mode: Stealth/Limited-Functionality Monitoring for Sensitive Materials
Enabling Description:
A bin level monitoring system designed for stealth or limited-functionality operation in scenarios involving sensitive materials or security-critical environments (e.g., classified materials, hazardous waste). The volumetric sensor is an ultra-low-power, passive acoustic sensor array that monitors material fill level through ambient sound profiles and micro-vibrations, consuming minimal power and emitting no detectable active signals. The circuit board operates in an extreme low-power, "hibernation" state, waking only at infrequent, randomized intervals (e.g., once every 24-72 hours, or triggered by an internal tilt sensor) to capture and process sensor data. The radio transmitter is a burst-mode, frequency-hopping spread spectrum (FHSS) radio, transmitting highly compressed, encrypted level data via a directional antenna (e.g., a steerable patch antenna) for extremely short durations (e.g., <50ms) to a highly localized, hardened receiver, minimizing detectability. In a detected "failure mode" (e.g., battery below threshold, sensor obstruction), the system defaults to a safe-state, stopping all active sensing and transmissions, storing data locally in non-volatile memory, and only broadcasting a single, encrypted, pre-coded "system status" message via a redundant, ultra-low-frequency (ULF) beacon if remaining power allows. The enclosure is designed with passive cooling fins and a matte black, IR-absorbent coating to minimize thermal and visual signatures.
stateDiagram
[*] --> Hibernation
Hibernation --> Wakeup: Timer/Tilt Trigger
Wakeup --> Sense: Passive Acoustic Array
Sense --> Process: Ultra-low-power CPU
Process --> Transmit: Burst-mode FHSS (Directional)
Transmit --> Hibernation
Wakeup --> Fault: Battery Low / Sensor Obstruction
Sense --> Fault: Sensor Malfunction
Fault --> SafeState: Stop Active Ops, Local Storage
SafeState --> Beacon: Redundant ULF (if power)
SafeState --> [*]: System Deactivated
Core Claim 11: Method of Monitoring a Bin Level Derivatives
Claim 11 describes a method including mounting the sensor (using the specific bracket) and the enclosure (magnetically to a sloped roof exterior), sensing, receiving, processing, and transmitting bin level data.
2.1. Material & Component Substitution: Modular Robotic Deployment Method
Enabling Description:
A method for monitoring a bin level comprising: automatically deploying a modular volumetric sensor (e.g., a compact millimeter-wave radar unit with integrated self-calibration) into the bin via a semi-autonomous, tethered robotic arm that traverses the bin lid opening; the robotic arm guides the sensor and automatically engages a reusable, quick-release carbon fiber mounting bracket onto an internal structural ring of the bin, securing it with a pneumatic clamp; simultaneously, a separate drone-based system (UAV) positions and magnetically attaches an enclosure containing the circuit board (with a flexible PCB and a supercapacitor power source) to the exterior sloped portion of the bin roof using precision electromagnet arrays, ensuring optimal solar panel orientation; subsequently, sensing the bin level using the deployed sensor; receiving a high-resolution level signal; processing the signal with a low-power, FPGA-based processor to generate real-time 3D volumetric data; and transmitting the bin level data via a narrowband IoT (NB-IoT) cellular module, with data compression and encryption, to a remote cloud platform.
sequenceDiagram
participant UAV as Drone
participant Robot as Robotic Arm
participant Bin as Bin Structure
participant Enclosure as Enclosure
participant Sensor as Volumetric Sensor
participant PCB as Circuit Board
participant Cloud as Cloud Platform
UAV->Bin: Scan roof for optimal placement
UAV->Enclosure: Deploy & Mag. Attach (Sloped Roof)
Robot->Bin: Traverse lid opening
Robot->Sensor: Deploy Sensor Module
Robot->Bin: Auto-engage Carbon Fiber Bracket (Internal Ring)
Sensor->PCB: Sense Level Signal (Real-time 3D)
PCB->Cloud: Process & Transmit (NB-IoT, Compressed, Encrypted)
2.2. Operational Parameter Expansion: Ultra-High Frequency (THz) Sensing in Abrasive Slurry Tanks
Enabling Description:
A method for monitoring bin levels in highly abrasive slurry tanks (e.g., mining or chemical processing) comprising: mounting a volumetric sensor comprising a terahertz (THz) imaging array (e.g., operating at 0.1-10 THz) behind a replaceable, erosion-resistant diamond-like carbon (DLC) coated window, to the bin using a specialized ceramic-reinforced polymer mounting bracket that is chemically welded to the interior tank wall; simultaneously, mounting an enclosure (hermetically sealed titanium housing) containing a cryogenic-cooled circuit board (e.g., operating at -150°C for noise reduction) to a heavily sloped exterior portion of the tank roof, secured by high-strength, thermally insulating composite studs; sensing the bin level through the abrasive slurry using the THz array, which penetrates entrained air and sediment; receiving ultra-high frequency THz return signals; processing the signals using specialized digital signal processors (DSPs) to reconstruct a detailed 3D profile of the slurry surface, compensating for dielectric variations and signal attenuation; and transmitting the processed level data via a secure, redundant free-space optical (FSO) communication link to a local control system, bypassing RF interference.
graph TD
A[THz Imaging Array] --> B(DLC Coated Window)
B --> C(THz Return Signal)
C --> D{Cryogenic Circuit Board: Titanium Enclosure}
D -- DSP Processing --> E[3D Slurry Profile Data]
E -- FSO Link --> F[Local Control System]
G[Ceramic-Reinforced Bracket (Welded)] --> A
H[Tank Internal Wall] --> G
I[Composite Studs] --> D
J[Tank Roof Sloped Portion] --> I
D -- Cooling --> K(Cryocooler)
D -- Power --> L(Grid Power + UPS)
2.3. Cross-Domain Application: Precision Livestock Feed Management in Aquaponics Systems
Enabling Description:
A method for monitoring feed levels in automated aquaponics fish feed hoppers comprising: mounting a miniature, low-power photoacoustic volumetric sensor (e.g., utilizing a pulsed laser diode and ultrasonic detector) to the hopper via a 3D-printed biodegradable polymer bracket that snaps onto existing hopper structural elements; simultaneously, mounting an enclosure (IP67-rated, clear polycarbonate housing) containing a specialized microcontroller unit (MCU) with integrated Wi-Fi and BLE, to the sloped exterior surface of the hopper, secured by adhesive magnetic strips for easy relocation between hoppers; sensing the granular fish feed level within the hopper using the photoacoustic sensor, which is effective for small, irregular feed pellets; receiving the photoacoustic level signal; processing the signal on the MCU to calculate feed volume and detect potential blockages; and transmitting the bin level data via a secure Wi-Fi connection to a local aquaponics control server, simultaneously broadcasting BLE advertisements for local configuration via a mobile application.
flowchart TD
A[Mount Photoacoustic Sensor] --> B{3D-Printed Biodegradable Bracket}
B --> C[Hopper Structural Element]
D[Mount Enclosure (Polycarbonate)] --> E{Adhesive Magnetic Strips}
E --> F[Hopper Sloped Exterior]
A & D --> G[System Ready]
G --> H[Sense Fish Feed Level]
H --> I[Receive Photoacoustic Signal]
I --> J[Process Signal (MCU: Volume, Blockage)]
J --> K[Transmit Data (Wi-Fi to Server)]
J --> L[BLE Advertisements (Local Config)]
2.4. Integration with Emerging Tech: Decentralized Supply Chain Monitoring with Blockchain & Digital Twins
Enabling Description:
A method of monitoring bin levels for decentralized supply chain verification, comprising: mounting a volumetric ToF sensor (e.g., for producing 3D digital twin models of contents) to a bin using a rapidly deployable, smart-fastener-equipped mounting bracket (featuring integrated torque and tamper sensors); concurrently, magnetically mounting an enclosure (with an integrated secure element for cryptographic operations) containing a circuit board with a cellular modem and an IoT blockchain client, to the bin's exterior sloped roof; optically sensing the bin level inside the bin, continuously generating a 3D point cloud and associated metadata (e.g., fill rate, temperature); processing this level signal at the edge, using a trusted execution environment (TEE) on the circuit board, to generate immutable bin level data, a cryptographically signed timestamp, and a hash of the 3D content model, creating a "digital twin" record; transmitting this secure bin level data, timestamp, and hash directly to a public or permissioned blockchain network (e.g., Ethereum, Solana) for decentralized storage and verification, allowing all supply chain participants to independently audit bin contents without a central authority; and triggering smart contracts on the blockchain for automated payments or alerts based on verified content changes.
classDiagram
class VolumetricSensor {
+ToF Sensor
+3D Point Cloud Generation
}
class MountingBracket {
+Rapid Deployment
+Smart Fasteners (Torque/Tamper Sensors)
}
class Enclosure {
+Magnetic Mount
+Secure Element (Crypto)
+Integrated Solar Panel
}
class CircuitBoard {
+Cellular Modem
+IoT Blockchain Client
+Trusted Execution Environment (TEE)
+Edge Processing
}
class BlockchainNetwork {
+Public/Permissioned
+Immutable Data Storage
+Smart Contract Execution
}
class DigitalTwin {
+3D Content Model
+Level Data Hash
+Timestamp
+Cryptographic Signature
}
VolumetricSensor "1" -- "1" MountingBracket : mounted by
CircuitBoard "1" -- "1" Enclosure : enclosed by
VolumetricSensor "1" -- "1" CircuitBoard : communicates with
CircuitBoard "1" -- "1" BlockchainNetwork : transmits to
CircuitBoard "1" --> DigitalTwin : creates
BlockchainNetwork "1" --> DigitalTwin : stores
2.5. The "Inverse" or Failure Mode: Stealthy & Self-Healing Environmental Contaminant Monitoring
Enabling Description:
A method for monitoring bin levels for environmental contaminants, designed for stealth and self-healing operation, comprising: mounting a compact, passive radiation sensor array (e.g., gamma spectrometer or neutron detector) for volumetric contaminant level estimation, to the bin via a disposable, dissolvable mounting bracket (e.g., starch-based polymer) that degrades over time, preventing long-term exposure risks; concurrently, mounting an enclosure (self-sealing, bio-luminescent housing for low-observable indicator) containing a circuit board (with a redundant, fault-tolerant processor cluster) to the exterior sloped portion of the roof using magnetic fasteners designed for timed, remote release; sensing the contaminant level inside the bin; receiving raw radiation spectra; processing the signals using error-correcting codes and redundant calculations across the processor cluster to generate robust, verified contaminant level data, even with partial sensor failure; transmitting the data only via a short-burst, encrypted, spread-spectrum radio to a designated, hardened mobile receiving unit (e.g., a security patrol vehicle) when proximity is detected; in a detected failure mode (e.g., sensor degradation, power failure), initiating a self-healing protocol where non-critical components are powered down, and the system attempts to reconfigure its internal routing and processing paths to maintain minimal functionality, such as transmitting only a "safe mode" status or critical threat alerts.
stateDiagram-v2
state NormalOperation {
[*] --> Sensing
Sensing --> Processing
Processing --> Transmitting
Transmitting --> Sensing
}
state FailureMode {
state SelfHealing {
SelfHealing: Reconfigure internal paths
SelfHealing: Power down non-critical components
}
[*] --> DetectFailure: Sensor Degradation / Power Loss
DetectFailure --> SelfHealing
SelfHealing --> MinimalFunctionality: Transmit "Safe Mode" / Critical Alert
SelfHealing --> Deactivated: If full system failure
}
NormalOperation --> FailureMode: System Anomaly
FailureMode --> NormalOperation: Recovery
Core Claim 15: Bin Level Monitoring System (Simplified Apparatus) Derivatives
Claim 15 describes an apparatus similar to Claim 1 but with a simplified bracket (hanger over collar, vertical portion for support) and an enclosure mounting plate for securing. Magnets are not explicitly called out in the claim, but are strongly implied by the description and Claim 1, so derivatives will consider magnetic or equivalent non-invasive mounting.
3.1. Material & Component Substitution: Modular, Reconfigurable Sensor System
Enabling Description:
A bin level monitoring system comprising a modular, interchangeable ultrasonic sensor head (e.g., 40kHz-200kHz, for robust measurement in varying dust/humidity) for sensing a bin level, which connects via a standardized quick-disconnect interface. The circuit board is contained within an enclosure featuring a snap-fit, tool-less assembly design, constructed from recycled marine-grade composite plastic (e.g., RPET/fiberglass blend) for environmental durability. The enclosure mounting plate is secured to the sloped roof portion of the bin via high-shear-strength suction cups (e.g., pneumatic vacuum cups with integrated pressure sensors) for non-ferrous bin materials, providing rapid, non-destructive attachment and detachment. The radio transmitter utilizes a Zigbee module for short-range, mesh-network communication to a local gateway, suitable for clusters of bins in close proximity. The sensor-mounting bracket is a universal, telescopic arm fabricated from hardened anodized aluminum, with a collar-gripping mechanism that uses a cam-lock system for tool-free fastening, allowing length adjustment to support the sensor at various depths inside the bin.
graph TD
A[Modular Ultrasonic Sensor Head] --> B(Quick-Disconnect Interface)
B --> C{Circuit Board: Recycled Composite Enclosure}
C -- Data Processing --> D[Bin Level Data]
D -- Zigbee Mesh --> E[Local Gateway]
F[Telescopic Aluminum Bracket] --> A
G[Cam-Lock Collar Gripping Mech] --> F
H[Bin Collar/Structural Element] --> G
I[Pneumatic Vacuum Suction Cups] --> C
J[Bin Roof Sloped Portion] --> I
C -- Power --> K(Rechargeable NiMH Battery Pack)
3.2. Operational Parameter Expansion: High-Temperature Granular Material Monitoring
Enabling Description:
A bin level monitoring system for high-temperature granular material storage (e.g., hot asphalt, foundry sand, up to 300°C). The volumetric sensor is a specialized thermal imaging camera (e.g., microbolometer array operating in LWIR band) capable of inferring granular material level from thermal profiles and heat signatures, protected by a heat-resistant ceramic shield. The circuit board is enclosed in a double-walled, passively cooled enclosure made from high-temperature alloy steel (e.g., Stainless Steel 310S), with a ceramic fiber insulation layer and external radiant heat shields. The enclosure is mounted to the sloped portion of the roof via high-temperature industrial adhesive bonding (e.g., silicone-ceramic hybrid adhesive) that cures in situ, creating a permanent, thermally stable attachment. The radio transmitter is a hardened, ISM-band (e.g., 2.4 GHz) transceiver with a heat-sinked antenna, transmitting frequency-modulated continuous wave (FMCW) data bursts. The sensor-mounting bracket is constructed from a refractory metal alloy (e.g., Kanthal APM) and is designed to slide over an existing high-temperature access collar, with a robust pin-lock mechanism to support the thermal sensor.
graph TD
A[Thermal Imaging Camera] --> B(Ceramic Shield)
B --> C(Thermal Profile Signal)
C --> D{Circuit Board: Double-Walled Alloy Steel Enclosure}
D -- Data Processing --> E[Bin Level Data (Thermal)]
E -- Hardened ISM Transceiver --> F[Control Room Receiver]
G[Refractory Metal Bracket] --> A
H[High-Temp Access Collar] --> G
I[High-Temp Adhesive Bonding] --> D
J[Bin Roof Sloped Portion] --> I
D -- Power --> K(High-Temp Li-Ion Battery)
K -- Charging --> L(Waste Heat Thermoelectric Generator)
3.3. Cross-Domain Application: Avalanche Snow Depth & Stability Monitoring
Enabling Description:
A bin level monitoring system configured for monitoring snow depth and stability in avalanche-prone mountain environments. The volumetric sensor is a low-power, ground-penetrating radar (GPR) unit (e.g., operating at 500 MHz-2 GHz) integrated with a temperature and density sensor array, designed to be mounted on a fixed structure (e.g., weather station mast). The circuit board is housed in an enclosure made from a UV-stabilized, impact-resistant polycarbonate with integrated heating elements for de-icing, mounted to a sloped portion of the mast or rock face via a specialized rock-climbing anchor system with redundant bolts. The radio transmitter employs a dedicated satellite uplink (e.g., Iridium SBD) for reliable data transmission from remote, off-grid locations. The sensor-mounting bracket, constructed from marine-grade aluminum, is designed as a modular clamp-on system that fits over the structural element of a mast, allowing vertical adjustment to position the GPR unit effectively above snow accumulation zones.
graph TD
A[GPR Unit + Temp/Density Array] --> B(Snow Depth/Stability Signal)
B --> C{Circuit Board: UV-Polycarbonate Enclosure (Heated)}
C -- Data Processing --> D[Snow Level Data]
D -- Iridium SBD Uplink --> E[Satellite Network]
E --> F[Avalanche Forecast Center]
G[Marine-Grade Al Bracket] --> A
H[Mast/Rock Structural Element] --> G
I[Rock-Climbing Anchor System] --> C
J[Mast/Rock Face Sloped Portion] --> I
C -- Power --> K(Fuel Cell + Solar Panel)
3.4. Integration with Emerging Tech: Predictive Maintenance & Supply Chain Optimization with Digital Ledger Technology
Enabling Description:
A bin level monitoring system comprising a multi-spectral imaging sensor (e.g., combining RGB, NIR, and SWIR bands) for volumetric analysis and qualitative assessment (e.g., moisture content, spoilage detection) of stored feed. The circuit board incorporates a machine learning accelerator for on-device inferencing, enclosed in a robust polycarbonate enclosure with integrated health sensors (e.g., vibration, temperature, humidity, power consumption) for predictive maintenance. This enclosure is mounted to the bin's sloped roof via an array of active electromagnets with adjustable holding force, allowing for remote repositioning or detachment. The radio transmitter uses a 5G NR-Light module for high-bandwidth, low-latency transmission of rich multi-spectral data and predictive analytics outputs to a cloud-based digital ledger technology (DLT) platform. This DLT platform (e.g., a consortium blockchain) stores auditable records of feed quality, quantity, and predicted shelf-life, automatically triggering alerts for potential spoilage, optimizing delivery routes based on real-time quality degradation, and enabling automated, tamper-proof quality control checks across the entire supply chain.
classDiagram
class MultiSpectralSensor {
+RGB, NIR, SWIR Bands
+Volumetric & Qualitative Analysis
}
class CircuitBoard {
+ML Accelerator (On-device inferencing)
+Health Sensors (Vibration, Temp, Humidity, Power)
}
class Enclosure {
+Polycarbonate Housing
+Active Electromagnets
}
class RadioTransmitter {
+5G NR-Light Module
+High-Bandwidth, Low-Latency
}
class DLTPlatform {
+Consortium Blockchain
+Auditable Records (Quality, Quantity, Shelf-life)
+Automated Alerts & Optimization
}
MultiSpectralSensor <--> CircuitBoard : Data Flow
CircuitBoard <--> Enclosure : Contained within
Enclosure <--> RadioTransmitter : Integrated
RadioTransmitter <--> DLTPlatform : Transmits to
MultiSpectralSensor "1" -- "1" MountingBracket : Mounted by
Enclosure "1" -- "1" BinRoof : Attached to (Sloped)
3.5. The "Inverse" or Failure Mode: Emergency Resource Cache Monitoring
Enabling Description:
A bin level monitoring system designed for emergency resource caches (e.g., water, MREs, medical supplies) in disaster-prone regions, prioritizing long-term dormant operation and fail-safe alerts. The volumetric sensor is a low-power, gravimetric sensor (e.g., strain gauge array) integrated into the bin's support structure, passively measuring total mass to infer fill level, thus consuming near-zero power in dormant state. The circuit board operates on a "dead man's switch" principle, remaining largely unpowered but containing a dedicated, ultra-low-power watchdog timer that periodically (e.g., quarterly) activates a minimal system check. The enclosure (hermetically sealed, impact-resistant composite) contains an embedded micro-radioisotope thermoelectric generator (RTG) for indefinite low-power operation, and is mounted to the exterior sloped portion of the bin, secured by tamper-evident, frangible shear pins designed to break if unauthorized access is attempted. The radio transmitter is a short-range, point-to-point, encrypted ultra-wideband (UWB) module that remains dormant unless triggered by the watchdog timer or a manual "check-in" signal from a local, authorized reader. In a detected failure mode (e.g., seismic activity, sudden large mass change, power loss), the system immediately transitions to an emergency alert mode, bypassing regular data transmission to instead activate a high-luminosity LED strobe and an acoustic siren on the enclosure, locally signaling a critical event, while logging the event internally with a GPS timestamp via an internal real-time clock.
stateDiagram
[*] --> Dormant: Ultra-low Power, RTG Powered
Dormant --> WatchdogCheck: Quarterly Timer
WatchdogCheck --> SensorRead: Activate Gravimetric Sensor
SensorRead --> ProcessData: Validate Mass, Check Integrity
ProcessData --> TransmitReport: If Manual Trigger / Scheduled
TransmitReport --> Dormant
WatchdogCheck --> EmergencyAlert: Detect Seismic / Tamper / Mass Change
SensorRead --> EmergencyAlert: Critical Mass Change
ProcessData --> EmergencyAlert: Data Integrity Failure
EmergencyAlert --> StrobeSiren: Local Visual/Acoustic Alert
EmergencyAlert --> LogEvent: GPS Timestamped Internal Log
EmergencyAlert --> Dormant
Combination Prior Art Scenarios
These scenarios combine elements of US Patent 12359958 with existing open-source standards, demonstrating how the patented concepts can be rendered obvious when integrated with widely available, documented technologies.
US12359958 (core concepts) + MQTT (Open-Source Standard):
A bin level monitoring system employing a volumetric sensor, processing bin level data, and transmitting it via a radio transmitter (as in Claims 1, 11, 15), where the data transmission protocol is specifically the Message Queuing Telemetry Transport (MQTT) protocol. MQTT is a lightweight, publish-subscribe network protocol that transports messages between devices, well-suited for IoT applications due to its low bandwidth requirements and power efficiency. The integration of a volumetric sensor system with an MQTT client for remote data reporting would be an obvious choice for a PHOSITA seeking to implement a low-power, reliable, and standardized communication method for bin level data, given MQTT's widespread adoption in IoT sensor networks. The "radio transmitter" as claimed in US12359958 (e.g., cellular, BLE, or XBee options discussed in the patent) could readily host an MQTT client for data communication.US12359958 (core concepts) + FreeRTOS (Open-Source Operating System):
A bin level monitoring system where the circuit board (Claims 1, 11, 15) runs an embedded real-time operating system (RTOS) for managing sensor data acquisition, processing, and communication tasks. Specifically, the use of FreeRTOS, a widely adopted open-source RTOS for microcontrollers, would be an obvious implementation choice. A PHOSITA would integrate FreeRTOS to efficiently schedule tasks such as polling the volumetric sensor, running data processing algorithms, managing power states (e.g., low-power sleep modes between measurements), and handling radio communication stack interrupts. This combination leverages the robust hardware defined by US12359958 with a well-known, free, and commercially usable RTOS to manage complex embedded functionalities, optimizing performance and resource utilization in a predictable manner for an IoT device.US12359958 (core concepts) + Apache Kafka (Open-Source Distributed Streaming Platform):
A method of monitoring a bin level (Claim 11) where, after transmitting the bin level data, the receiving server (or server cluster, cloud-based storage, as mentioned in the patent description) processes and aggregates this data using the Apache Kafka distributed streaming platform. Kafka is designed for handling high-throughput, fault-tolerant, real-time data feeds. A PHOSITA dealing with bin level data from potentially thousands of remote units would find it obvious to use Kafka to ingest, store, and distribute this data stream to various downstream applications (e.g., a dashboard, a predictive analytics engine, an automated ordering system). This enables scalable and resilient processing of large volumes of bin level data, which is a common challenge in large-scale IoT deployments, directly extending the "receiving the bin level data at a server" step of Claim 11.
Generated 7/3/2026, 12:03:54 PM