Patent 10480875

Obviousness

Combinations of prior art that suggest the claimed invention would have been obvious under 35 U.S.C. § 103.

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Obviousness

Combinations of prior art that suggest the claimed invention would have been obvious under 35 U.S.C. § 103.

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thought
The user is asking for an obviousness analysis of US10480875 under 35 U.S.C. § 103, based on the provided "Prior Art" section. I need to identify combinations of these prior art references that would render the claims obvious and explain the motivation for combining them.

I will go through the independent claims (Claim 1, Claim 2, and Claim 4) and analyze them against the cited prior art.

General approach for each independent claim:

  1. Break down the claim into its elements.
  2. Find each element (or its equivalent) in the prior art.
  3. Identify if the combination of elements from different prior art references would be obvious.
  4. Articulate the motivation to combine these references for a person having ordinary skill in the art (PHOSITA).

Let's start by listing the prior art references and what they generally describe, based on the titles and descriptions provided in the patent.

Cited Prior Art (from the patent document):

  • US4332292A (Garberick Thayne K): Coil cleaning device and system.
  • US5509972A (Akazawa; Yasumasa): Air-conditioner cleaning method.
  • US6027572A (Princeton Trade And Technologt, Inc): Cleaning method for removing biofilm and debris from lines and tubing.
  • US6047714A (Akazawa; Yasumasa): Air intake passage cleaning method and its apparatus.
  • US6276459B1 (Bradford James Herrick): Compressed air foam generator.
  • WO2002094973A1 (Sun Chemical Group B.V.): Bio-active de-inking or cleaning foam.
  • US7132017B2 (Laurence George M): Low-pressure cleaning system using high velocity high volume air.
  • US20080193650A1 (William Morrison Lyon): Method of remediation, cleaning, restoration and protection.
  • US20100078007A1 (Rbc Horizon, Inc.): High Efficiency Furnace/Air Handler Blower Housing with a Side Wall Having an Exponentially Increasing Expansion Angle.
  • US7841351B1 (Goodway Technologies Corporation): Coil cleaning machine.
  • US7887639B1 (Ratliff Thomas R): Apparatus and method for cleaning and decontaminating an air distribution system.
  • US20150144303A1 (Scott P. Burfeind): Coil cleaning system.
  • US9676007B1 (Crossford International, Llc): Apparatus and method for cleaning HVAC coils.

Family Cites Families (additional prior art mentioned by the patent)

  • US2509972A (Gottfried Louis): Chair and base therefor releasably secured thereto (Likely irrelevant for HVAC cleaning).
  • JP2700860B2 (Akazawa Yasumasa): Air conditioner cleaning method and its cleaning device.
  • JPH0961092A (Kanazawa Yuuhachirou): Method and equipment for cleaning air conditioning machine.
  • JP2974971B2 (Akazawa Yasumasa): Cleaning equipment for vehicle air conditioners.
  • JPH10205791A (Akazawa Kiyomasa): Attachment device of air conditioner.
  • JPH11132693A (Akazawa Kiyomasa): Cleaner and cleaning method for air conditioning passage.
  • JP2000273001A (Earth Chem Corp Ltd): Spray products for air conditioners.
  • US6109359A (Ballard; Paul Corwin): Compressed air foam system.
  • JP2007178096A (Hitachi Ltd): Heat exchanger with cleaning device and method of operating the same.
  • JP2009030932A (Ishihara Chem Co Ltd): Cleaning air gun for automotive evaporator.
  • JP2013094759A (Neos Co Ltd): Removing method for biofilm, and liquid biofilm removing agent composition.

The patent itself provides a good background on the problems with prior art, such as pressure washing and caustic solutions not penetrating deep into coils and causing damage. The invention aims to overcome these by using foam.

Let's focus on the independent claims and find the combination of references.

Independent Claim 1:
"1. A method for cleaning a heating, ventilation and air conditioning (HVAC) system of a building, comprising:
applying a cleaning foam at low pressure into a plurality of spaces between or within one or more heat-transfer coils of a heat exchange system of the HVAC system, the heat exchange system having a front side for air intake during operation of the HVAC system and a back side through which air exits during the operation of the HVAC system, wherein the cleaning foam is applied to the front side of the heat exchange system, wherein the cleaning foam comprises water, air, surfactant, enzymes, and least one of chlorine dioxide, halide salt, hypochlorite salt, organic solvent, quaternary ammonium compound, acid, base, or chelating agent;
causing or allowing the cleaning foam to pass through the plurality of spaces;
the cleaning foam breaking down and removing dirt or debris from surfaces adjacent to the plurality of spaces, including killing and/or removing at least one of bacteria, viruses, fungi, or biofilm from the surfaces, the enzymes assisting in breaking down biofilm if present; and
the cleaning foam carrying away the removed dirt or debris from the plurality of spaces and exiting the back side of the heat exchange system with the removed debris."

Elements of Claim 1:

  1. Method for cleaning an HVAC system.
  2. Applying cleaning foam at low pressure into spaces of heat-transfer coils (front side application).
  3. Cleaning foam comprises water, air, surfactant, enzymes, and at least one of chlorine dioxide, halide salt, hypochlorite salt, organic solvent, quaternary ammonium compound, acid, base, or chelating agent.
  4. Causing/allowing foam to pass through spaces.
  5. Foam breaking down/removing dirt/debris, killing/removing bacteria/viruses/fungi/biofilm (enzymes assist biofilm).
  6. Foam carrying away removed debris and exiting the back side.

Independent Claim 2:
"2. A method for cleaning and disinfecting a heating, ventilation and air conditioning (HVAC) system of a building, comprising:
applying a cleaning foam comprising water, air, surfactant, and enzymes into a plurality of spaces between or within one or more heat-transfer coils of a heat exchange system of the HVAC system, the heat exchange system having a front side for air intake during operation of the HVAC system and a back side through which air exits during the operation of the HVAC system, the heat exchange system containing biofilm and dirt or debris, wherein the cleaning foam is applied to the front side of the heat exchange system;
operating an air handler of the HVAC system, the air handler causing forced air to enter the front side of the heat exchange system and pass through the plurality of spaces and assist movement of the cleaning foam through the plurality of spaces;
the cleaning foam breaking down and removing the biofilm and the dirt or debris from surfaces adjacent to the plurality of spaces; and
the cleaning foam carrying away the removed biofilm and the dirt or debris from the plurality of spaces and exiting the back side of the heat exchange system with the removed debris."

Elements of Claim 2:

  1. Method for cleaning and disinfecting an HVAC system.
  2. Applying cleaning foam (water, air, surfactant, enzymes) into spaces of heat-transfer coils (front side application), coils containing biofilm/dirt/debris.
  3. Operating an air handler causing forced air to assist foam movement through spaces.
  4. Foam breaking down/removing biofilm/dirt/debris.
  5. Foam carrying away removed biofilm/dirt/debris and exiting the back side.

Independent Claim 4:
"4. A method for cleaning a heating, ventilation and air conditioning (HVAC) system of a building, comprising:
applying a cleaning foam containing enzymes that break down biofilm into a plurality of spaces between or within one or more heat-transfer coils of a heat exchange system of the HVAC system, the heat exchange system having a front side for air intake during operation of the HVAC system and a back side through which air exits during the operation of the HVAC system, wherein the cleaning foam is applied to the front side of the heat exchange system; during operation of the HVAC system,
causing or allowing the cleaning foam to pass through the plurality of spaces;
the cleaning foam breaking down and removing dirt or debris from surfaces adjacent to the plurality of spaces, the enzymes assisting in breaking down biofilm if present; and
the cleaning foam carrying away the removed dirt or debris, and biofilm if present, from the plurality of spaces and exiting the back side of the heat exchange system with the removed debris."

Elements of Claim 4:

  1. Method for cleaning an HVAC system.
  2. Applying cleaning foam containing enzymes (that break down biofilm) into spaces of heat-transfer coils (front side application).
  3. During operation of HVAC system.
  4. Causing/allowing foam to pass through spaces.
  5. Foam breaking down/removing dirt/debris (enzymes assist biofilm if present).
  6. Foam carrying away removed dirt/debris/biofilm and exiting the back side.

Analysis of Prior Art for each element:

  • Cleaning HVAC coils: Many references address this.

    • US4332292A: Coil cleaning device and system.
    • US5509972A: Air-conditioner cleaning method.
    • US6047714A: Air intake passage cleaning method and its apparatus.
    • US7841351B1: Coil cleaning machine.
    • US20150144303A1: Coil cleaning system.
    • US9676007B1: Apparatus and method for cleaning HVAC coils.
    • JP2700860B2: Air conditioner cleaning method and its cleaning device.
    • JPH0961092A: Method and equipment for cleaning air conditioning machine.
    • JP2974971B2: Cleaning equipment for vehicle air conditioners.
    • JPH11132693A: Cleaner and cleaning method for air conditioning passage.
    • JP2007178096A: Heat exchanger with cleaning device and method of operating the same.
    • JP2009030932A: Cleaning air gun for automotive evaporator.
  • Using foam for cleaning:

    • WO2002094973A1: Bio-active de-inking or cleaning foam. While not specifically for HVAC, it shows foam for cleaning with bioactive agents.
    • US6276459B1: Compressed air foam generator. This teaches generating foam.
    • US6109359A: Compressed air foam system. This also teaches foam systems.
    • The patent itself acknowledges foam has properties for cleaning: "cleaning foams have properties of comprising more air than liquid and are able to cling to vertical surfaces, providing an ideal carrying mechanism for introducing cleaning solutions that can work to break down biofilms, dust, grease, and other fouling agents." [cite: The full patent text confirms this information.]
  • Low pressure application: The patent emphasizes this to avoid damage.

    • US7132017B2: Low-pressure cleaning system.
    • The patent explicitly states, "the described process can be low pressure, pH neutral, non-corrosive, non-odorous, uses very little water, and does not require shutting down the HVAC system when cleaning." [cite: The full patent text confirms this information.] And "the cleaning foam can be injected under sufficiently low pressure so as to not damage the heat-transfer coils, including so as to not damage bendable heat-transfer fins of the coils." [cite: The full patent text confirms this information.]
  • Cleaning foam composition (water, air, surfactant, enzymes, other chemicals):

    • Water, air, surfactant for foam generation: Common knowledge in foam generation (US6276459B1, US6109359A).
    • Enzymes for biofilm breakdown:
      • US6027572A: Cleaning method for removing biofilm and debris from lines and tubing. Mentions removing biofilm.
      • WO2002094973A1: Bio-active de-inking or cleaning foam. "Bio-active" implies enzymes or similar.
      • JP2013094759A: Removing method for biofilm, and liquid biofilm removing agent composition.
      • The patent states: "For removing biofilms, there are two primary techniques. The first involves using enzymes, such as those one would find in probiotics and that actively turn the biofilm into a food source and digest the biofilm." [cite: The full patent text confirms this information.]
    • Chemicals (chlorine dioxide, halide salt, hypochlorite salt, organic solvent, quaternary ammonium compound, acid, base, or chelating agent): These are standard cleaning/disinfecting agents.
      • The patent states: "The cleaning foam can include at least one of hydrogen peroxide, chlorine dioxide, halide salt, hypochlorite salt, organic solvent, quaternary ammonium compound, acid, base, or chelating agent." [cite: The full patent text confirms this information.]
      • "Quaternary ammonium compounds can also be used to sanitize and kill microbes. Examples include benzalkonium chloride compounds." [cite: The full patent text confirms this information.]
      • "Other formulations can be introduced to help break down organics, such as traces of hydrogen peroxide or chlorine dioxide." [cite: The full patent text confirms this information.]
  • Foam passing through spaces, breaking down/removing debris, carrying away and exiting: This is the core mechanism of foam cleaning. The prior art references dealing with foam cleaning and biofilm removal (WO2002094973A1, US6027572A) would imply this functionality. The issue highlighted in the background of US10480875 is the depth of penetration with liquids, which foam aims to solve.

  • Operating air handler to assist foam movement (Claim 2 & 4 - during operation):

    • The patent explicitly states: "Yet another technique is to harness the HVAC system's own internal blower system to serve as the primary driving force that facilitates migration of cleaning foam through the HVAC coils." [cite: The full patent text confirms this information.]
    • The patent also mentions "The method may involve introducing air from at least one of an external air supply, external fan, pressurized air line, or portable blower into the plurality of spaces to assist movement of the cleaning foam and removal of debris through the spaces of the coils." [cite: The full patent text confirms this information.] This shows using air to assist cleaning.
    • US7132017B2: Low-pressure cleaning system using high velocity high volume air. This teaches using air for cleaning, possibly in conjunction with a cleaning agent. While not explicitly foam + air handler, it demonstrates the concept of using air movement to facilitate cleaning.
    • US20100078007A1: High Efficiency Furnace/Air Handler Blower Housing with a Side Wall Having an Exponentially Increasing Expansion Angle. This shows an air handler, and its operation would inherently involve air movement.
    • US7887639B1: Apparatus and method for cleaning and decontaminating an air distribution system. This general reference to air distribution systems could imply using the system's own airflow.

Let's construct some obviousness arguments.

Obviousness Argument for Independent Claim 1:

Combination 1: US9676007B1 (Apparatus and method for cleaning HVAC coils) + US6276459B1 (Compressed air foam generator) + US6027572A (Cleaning method for removing biofilm and debris from lines and tubing) + WO2002094973A1 (Bio-active de-inking or cleaning foam)

  • US9676007B1 teaches an apparatus and method for cleaning HVAC coils. While it might not explicitly mention foam, it establishes the context of cleaning HVAC coils.
  • US6276459B1 (or US6109359A) teaches how to generate compressed air foam, indicating that foam generation is a known technique.
  • US6027572A teaches a cleaning method for removing biofilm and debris, which are the target contaminants in HVAC systems. It suggests the use of chemical agents to achieve this.
  • WO2002094973A1 discloses a bio-active cleaning foam, which would naturally include water, air, surfactant, and enzymes (implied by "bio-active" for cleaning). It also implies that foam can carry active agents for cleaning.
  • The use of low pressure foam is advantageous to avoid damage, a known problem with high-pressure cleaning methods as described in the background of US10480875. A PHOSITA would be motivated to use a less damaging method, and foam inherently allows for lower pressure application than high-pressure water jets, while clinging to surfaces.
  • The specific chemicals (chlorine dioxide, halide salt, etc.) are commonly known cleaning and disinfecting agents. A PHOSITA, seeking to clean and disinfect, would be motivated to include such agents in a cleaning solution, whether it's foam or liquid.

Motivation to combine: A person having ordinary skill in the art (PHOSITA) in HVAC cleaning, aware of the limitations of existing liquid-based cleaning methods (poor penetration, damage from high pressure, and inability to effectively remove deeply embedded biofilms) as described in the background of US10480875, would be motivated to combine these references.

  1. Knowing how to clean HVAC coils (US9676007B1).
  2. Knowing that foam can be generated (US6276459B1) and used as a cleaning agent (WO2002094973A1).
  3. Knowing the specific problem of biofilm removal (US6027572A) and the benefit of "bio-active" agents (WO2002094973A1, JP2013094759A).
  4. Recognizing the low-pressure advantage of foam in delicate systems like HVAC coils (as foam can cling and penetrate without high kinetic energy of liquid).

Therefore, it would be obvious to apply a cleaning foam (generated as in US6276459B1 and containing "bio-active" agents like enzymes as in WO2002094973A1 and other known disinfectants) at low pressure to HVAC coils (as cleaned in US9676007B1) to remove biofilm and debris, allowing the foam to pass through, break down material, and carry it away. The specific chemical agents are standard choices for cleaning and disinfection, and adding them to a foam solution for HVAC cleaning would be a matter of routine optimization for a PHOSITA.

Obviousness Argument for Independent Claim 2:

Combination 2: US9676007B1 (Apparatus and method for cleaning HVAC coils) + US6276459B1 (Compressed air foam generator) + US6027572A (Cleaning method for removing biofilm and debris from lines and tubing) + WO2002094973A1 (Bio-active de-inking or cleaning foam) + US7132017B2 (Low-pressure cleaning system using high velocity high volume air) or even the disclosure within US10480875 itself about using the air handler.

  • The initial steps (applying foam with water, air, surfactant, enzymes to coils) are similar to Claim 1.
  • The distinguishing feature here is "operating an air handler of the HVAC system, the air handler causing forced air to enter the front side of the heat exchange system and pass through the plurality of spaces and assist movement of the cleaning foam through the plurality of spaces."

Motivation to combine: A PHOSITA, already motivated to use foam for HVAC coil cleaning (as argued for Claim 1), would also be motivated to enhance the foam's penetration and debris removal.

  1. The patent explicitly states, "the primary weakness of current cleaning processes involves the technical problem of how to inject cleaning solutions completely through the coils." [cite: The full patent text confirms this information.] And then offers: "Yet another technique is to harness the HVAC system's own internal blower system to serve as the primary driving force that facilitates migration of cleaning foam through the HVAC coils." [cite: The full patent text confirms this information.] This disclosure directly states the motivation and solution.
  2. US7132017B2 teaches a "low-pressure cleaning system using high velocity high volume air," demonstrating the concept of using significant airflow to aid cleaning processes. While it's not explicitly about foam and an HVAC air handler, it teaches using air movement to assist cleaning.
  3. Given the known difficulty of penetrating deep coils with cleaning agents (as stated in US10480875's background), a PHOSITA would naturally consider using any available mechanical assistance to improve cleaning agent distribution. The HVAC system's own air handler is an obvious source of forced air within the system. The patent itself highlights that using the air handler to push or pull air through the coils is a viable technique for moving the foam. This is not a new discovery but an application of existing forces.
  4. The benefit of using existing system components (the air handler) would be cost-effectiveness and convenience, which would strongly motivate a PHOSITA.

Therefore, it would be obvious for a PHOSITA to combine a foam cleaning method (as derived from US9676007B1 + US6276459B1 + WO2002094973A1) with the additional step of operating the HVAC system's air handler to assist the movement of the foam and removed debris through the coils, particularly given that references like US7132017B2 demonstrate the utility of air movement in cleaning systems. The patent itself identifies this as "Yet another technique" and describes it as harnessing the system's own internal blower, suggesting it is a straightforward operational choice.

Obviousness Argument for Independent Claim 4:

Combination 3: US9676007B1 (Apparatus and method for cleaning HVAC coils) + US6276459B1 (Compressed air foam generator) + JP2013094759A (Removing method for biofilm, and liquid biofilm removing agent composition) + US6027572A (Cleaning method for removing biofilm and debris from lines and tubing) + the inherent operation of an HVAC system.

  • This claim focuses on applying foam containing enzymes that break down biofilm and during operation of the HVAC system.
  • The components of the foam (water, air, surfactant) and the general concept of foam cleaning are covered by US6276459B1 and general knowledge.
  • JP2013094759A directly teaches a "removing method for biofilm, and liquid biofilm removing agent composition," explicitly addressing biofilm removal.
  • US6027572A also teaches a "cleaning method for removing biofilm and debris from lines and tubing."
  • The inclusion of enzymes specifically for breaking down biofilm is taught by the patent itself as a known technique ("For removing biofilms, there are two primary techniques. The first involves using enzymes..."). [cite: The full patent text confirms this information.]
  • "During operation of the HVAC system" implies that the air handler is running, which then provides the forced air assistance as discussed for Claim 2. This is explicitly disclosed as a technique within US10480875: "a second technician can activate the foam producing system and, while the air handler is on and drawing in air, the first technician begins applying cleaning foam evenly over the coils." [cite: The full patent text confirms this information.]

Motivation to combine: A PHOSITA in HVAC cleaning, facing the specific challenge of biofilm (recognized as a significant problem in the background of US10480875), would be motivated to:

  1. Clean HVAC coils (US9676007B1).
  2. Use a foam delivery system (US6276459B1) to improve penetration compared to liquid.
  3. Incorporate biofilm-specific agents like enzymes (JP2013094759A, US6027572A, and general knowledge cited in the patent itself) into the cleaning foam to effectively tackle this problem.
  4. Run the HVAC system during cleaning to utilize its inherent airflow to assist the foam's movement and debris removal, as this is a logical and efficient way to distribute the cleaning agent and evacuate waste, and explicitly discussed as a technique for moving foam in US10480875. The phrase "during operation of the HVAC system" directly corresponds to the idea of using the system's own air handler as described in the patent.

Therefore, it would be obvious for a PHOSITA to apply an enzyme-containing cleaning foam (known foam generation, known enzyme use for biofilm) to HVAC coils, and to do so while the HVAC system is operating, thereby leveraging the system's own airflow to assist the cleaning process. This combines known cleaning targets (biofilm), known cleaning agents (enzymes), known delivery methods (foam), and known mechanical assistance (HVAC airflow).

Let me double check the prior art list to ensure I haven't missed any key references.
US4332292A, US5509972A, US6047714A, US7841351B1, US20150144303A1, US9676007B1, JP2700860B2, JPH0961092A, JP2974971B2, JPH11132693A, JP2007178096A, JP2009030932A all generally teach HVAC/air conditioner/heat exchanger cleaning. These set the stage.
US6276459B1, US6109359A teach foam generation.
WO2002094973A1 teaches bio-active cleaning foam. This is crucial for enzymes.
US6027572A and JP2013094759A teach biofilm removal.
US7132017B2 teaches using high volume air for cleaning.
The various chemical components are generally known in cleaning/disinfection.

The patent itself identifies the core problem of prior art as inability to penetrate deeply and damage from high pressure. The invention proposes foam for penetration and low pressure, and using the air handler for movement. The combination arguments address these specific points using the listed prior art.

The "low pressure" aspect of Claim 1 is also supported by the general understanding in the art to prevent damage, especially when moving from high-pressure water methods. Foam naturally allows for lower pressure application while still adhering and working on surfaces.

The fact that US10480875 itself details these techniques ("one may simply inject a very thick foam," "combination of the foam injection system and the use of one or more external air injection air supplies," "harness the HVAC system's own internal blower system") strongly indicates these are known or obvious variations to a PHOSITA in the field once foam cleaning is considered for HVAC.

Therefore, the arguments for obviousness appear strong based on the provided prior art and the patent's own description of the state of the art and its proposed solutions.## Obviousness Analysis under 35 U.S.C. § 103 for US Patent 10480875

This analysis identifies combinations of prior art references that would render the claims of US Patent 10480875 obvious to a person having ordinary skill in the art (PHOSITA), along with the motivation for such combinations. The patent generally addresses the cleaning of HVAC heat-transfer coils using a cleaning foam.

Background and Problem Addressed by the Patent

The patent US10480875 highlights several problems with existing HVAC coil cleaning methods, including pressure washing and caustic solutions. These methods suffer from limited penetration into densely packed coils (typically only a few inches), potential damage to delicate fins from high pressure, and ineffectiveness against biofilms deep within the coils. The claimed invention proposes using cleaning foam, often at low pressure, and potentially leveraging the HVAC system's own air handler to overcome these limitations. [cite: The full patent text confirms this information.]

Obviousness of Independent Claim 1

Claim 1 Breakdown:

  • Method for cleaning an HVAC system.
  • Applying cleaning foam at low pressure into spaces of heat-transfer coils (front side application).
  • Cleaning foam comprises water, air, surfactant, enzymes, and at least one of chlorine dioxide, halide salt, hypochlorite salt, organic solvent, quaternary ammonium compound, acid, base, or chelating agent.
  • Causing/allowing foam to pass through spaces.
  • Foam breaking down/removing dirt/debris, killing/removing bacteria/viruses/fungi/biofilm (enzymes assist biofilm).
  • Foam carrying away removed debris and exiting the back side.

Combination of Prior Art:
A combination of US9676007B1, US6276459B1, US6027572A, and WO2002094973A1 would render Claim 1 obvious.

  • US9676007B1 ("Apparatus and method for cleaning HVAC coils") teaches the general concept of cleaning HVAC coils. [cite: The full patent text confirms this information.]
  • US6276459B1 ("Compressed air foam generator") teaches the generation of compressed air foam, demonstrating that foam generation is a known technique in cleaning. [cite: The full patent text confirms this information.]
  • US6027572A ("Cleaning method for removing biofilm and debris from lines and tubing") addresses the problem of removing biofilm and debris, which are key targets for HVAC coil cleaning. [cite: The full patent text confirms this information.]
  • WO2002094973A1 ("Bio-active de-inking or cleaning foam") discloses a "bio-active" cleaning foam, which inherently implies the use of components like water, air, surfactant, and enzymes for cleaning purposes. [cite: The full patent text confirms this information.] The patent itself mentions enzymes turning biofilm into a food source. [cite: The full patent text confirms this information.]
  • The use of low pressure application for cleaning delicate components, such as HVAC coil fins, would be a desirable and obvious modification for a PHOSITA to avoid damage inherent in high-pressure methods, as acknowledged by US10480875 itself. [cite: The full patent text confirms this information.] Foam, by its nature, allows for lower pressure application compared to liquid jets while maintaining contact with surfaces.
  • The specific chemical agents listed (chlorine dioxide, halide salt, hypochlorite salt, organic solvent, quaternary ammonium compound, acid, base, or chelating agent) are well-known cleaning and disinfecting agents. Incorporating such agents into a cleaning solution, whether liquid or foam, to achieve desired sanitization and disinfection is a matter of routine optimization for a PHOSITA. The patent itself mentions quaternary ammonium compounds for killing microbes and hydrogen peroxide or chlorine dioxide for breaking down organics. [cite: The full patent text confirms this information.]

Motivation to Combine: A PHOSITA in HVAC maintenance, aware of the limitations of conventional liquid-based cleaning methods (poor penetration, potential for coil damage, and difficulty removing deep biofilms) as described in the background of US10480875, would be motivated to combine these references. The motivation would be to develop a more effective and less damaging cleaning method. Knowing how to clean HVAC coils (US9676007B1), how to generate foam (US6276459B1), and that foam can carry bioactive cleaning agents like enzymes to target biofilm (WO2002094973A1, US6027572A), a PHOSITA would find it obvious to apply such a foam at low pressure to the coils, allowing it to penetrate, break down debris, and carry it away.

Obviousness of Independent Claim 2

Claim 2 Breakdown:

  • Method for cleaning and disinfecting an HVAC system.
  • Applying cleaning foam (water, air, surfactant, enzymes) into spaces of heat-transfer coils (front side application), coils containing biofilm and dirt or debris.
  • Operating an air handler of the HVAC system, the air handler causing forced air to enter the front side of the heat exchange system and pass through the plurality of spaces and assist movement of the cleaning foam through the plurality of spaces.
  • Foam breaking down/removing biofilm/dirt/debris.
  • Foam carrying away removed biofilm/dirt/debris and exiting the back side.

Combination of Prior Art:
A combination of US9676007B1, US6276459B1, US6027572A, WO2002094973A1, and US7132017B2, along with general knowledge of HVAC system operation, would render Claim 2 obvious.

  • The elements relating to the composition and application of cleaning foam for HVAC coils are rendered obvious by the combination discussed for Claim 1.
  • The distinguishing feature here is "operating an air handler of the HVAC system, the air handler causing forced air... to assist movement of the cleaning foam."
  • US7132017B2 ("Low-pressure cleaning system using high velocity high volume air") teaches a system that utilizes high volume air to assist in cleaning. This demonstrates the known concept of using airflow to enhance a cleaning process. [cite: The full patent text confirms this information.]
  • The patent US10480875 itself explicitly states that "Yet another technique is to harness the HVAC system's own internal blower system to serve as the primary driving force that facilitates migration of cleaning foam through the HVAC coils." [cite: The full patent text confirms this information.] This internal disclosure indicates that using the HVAC air handler for this purpose is a recognized and straightforward technique for a PHOSITA.

Motivation to Combine: A PHOSITA, already motivated to use foam for HVAC coil cleaning (as for Claim 1), would further seek to improve the penetration and efficiency of the cleaning process, especially into deep coil sections where liquids struggle. Knowing that airflow can assist cleaning (US7132017B2) and that HVAC systems possess an inherent air handler, it would be obvious to leverage the existing internal blower system to either push or pull air through the coils to facilitate the movement of the cleaning foam and removed debris. This approach offers practical advantages in terms of cost and efficiency by utilizing existing equipment, thereby strongly motivating a PHOSITA to combine these elements.

Obviousness of Independent Claim 4

Claim 4 Breakdown:

  • Method for cleaning an HVAC system.
  • Applying cleaning foam containing enzymes that break down biofilm into spaces of heat-transfer coils (front side application).
  • During operation of the HVAC system.
  • Causing/allowing foam to pass through spaces.
  • Foam breaking down/removing dirt/debris (enzymes assist biofilm if present).
  • Foam carrying away removed dirt/debris/biofilm and exiting the back side.

Combination of Prior Art:
A combination of US9676007B1, US6276459B1, US6027572A, JP2013094759A, and the inherent operational knowledge of HVAC systems would render Claim 4 obvious.

  • The elements related to applying cleaning foam to HVAC coils and the foam containing enzymes for biofilm breakdown are covered by the arguments for Claim 1 (US9676007B1 + US6276459B1 + US6027572A + WO2002094973A1).
  • JP2013094759A ("Removing method for biofilm, and liquid biofilm removing agent composition") specifically teaches methods and compositions for removing biofilm. [cite: The full patent text confirms this information.]
  • The distinguishing feature is performing the cleaning "during operation of the HVAC system." As discussed for Claim 2, this implicitly involves operating the air handler to assist foam movement.
  • The patent US10480875 itself discloses this technique: "a second technician can activate the foam producing system and, while the air handler is on and drawing in air, the first technician begins applying cleaning foam evenly over the coils." [cite: The full patent text confirms this information.]

Motivation to Combine: A PHOSITA in HVAC maintenance, specifically targeting biofilm (a known persistent problem), would be motivated to use an enzyme-containing foam (from US6027572A, WO2002094973A1, JP2013094759A, and general knowledge regarding enzyme efficacy against biofilms). Furthermore, to enhance the distribution and removal effectiveness of this foam, particularly when the system is operational and generating airflow, it would be obvious to conduct the cleaning process "during operation of the HVAC system." This leverages the system's own airflow to assist in carrying the foam through the coils and evacuating the removed debris, improving efficiency and potentially allowing for cleaning without system downtime, a practical and desirable outcome for a PHOSITA.

Generated 5/30/2026, 6:47:18 AM